| Assessment Year | 2004 |
|---|---|
| Principal Product | Bone china |
| NAICS | 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing |
| SIC | 3262: Vitreous China Table and Kitchen Articles |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
150,000
ft2
|
| Annual Production | 6,125,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $484,042 | 11,666,469 |
kWh
|
$0.041 |
| Electricity Demand | $368,637 | 23,459 |
kW-mo/yr
|
$15.71 |
| Electricity Fees | $(-21,777.0) | - |
|
- |
| Natural Gas | $724,472 | 101,860 |
MMBtu
|
$7.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $252,753 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,201 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $18,958 | $500 | - |
$18,958
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $69,623 | $360,000 |
$109,536
2,640,000
kWh
|
$62,213
-
kW-mo/yr
|
$(-93,126.0)
-
MMBtu
|
- | - | $(-9,000.0) | - | |
| 03 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $109,628 | $121,591 | n/a |
$(-444.0)
(-10,692)
kWh
|
$(-233.0)
-
kW-mo/yr
|
$110,305
-
MMBtu
|
- | - | - | - |
| 04 | 2.2444: Use hot process fluids to preheat incoming process fluids | $24,049 | $79,415 | n/a |
$(-887.0)
(-21,385)
kWh
|
$(-468.0)
-
kW-mo/yr
|
$25,404
-
MMBtu
|
- | - | - | - |
| 05 | 2.4113: Install motor voltage controller on lightly loaded motors | $19,146 | $6,453 |
$11,306
272,488
kWh
|
$5,979
-
kW-mo/yr
|
- |
$2,861
-
Tgal
|
- | $(-1,000.0) | - | |
| 06 | 2.4156: Establish a preventative maintenance program | $4,062 | $5,600 |
$1,899
45,760
kWh
|
- | - |
$2,163
-
Tgal
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,201 | $700 |
$3,616
87,150
kWh
|
$1,905
-
kW-mo/yr
|
- | - | $(-600.0) | - | $(-720.0) | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $2,341 | $2,060 |
$2,341
56,414
kWh
|
- | - | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $745 | $686 |
$489
11,794
kWh
|
$256
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $252,753 | $577,005 |
$127,856
3,081,529
kWh
|
$88,610
-
kW-mo/yr
|
$42,583
-
MMBtu
|
$5,024
-
Tgal
|
$(-600.0) | $(-10,000.0) | $(-720.0) | ||
| TOTAL IMPLEMENTED | $4,201 | $700 |
$3,616
87,150
kWh
|
$1,905
-
kW-mo/yr
|
- | - | $(-600.0) | - | $(-720.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs