ITAC Assessment: NC0276
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ITAC Assessment: NC0276
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Assessment Year 2004
Principal Product Blow molded plastic products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3080:
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 216,000
ft2
Annual Production 6,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $477,382 13,183,700
kWh
Electricity Demand $276,929 24,607
kW-mo/yr
Electricity Fees $9,657 -
Natural Gas $25,666 2,884
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $69,578 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,455

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7243: Improve air circulation with destratification fans / other methods $13,019 $18,000 $(-1,250.0)
(-33,923)
kWh
$(-1,244.0)
-
kW-mo/yr
$15,513
-
MMBtu
-
02 2.2437: Recover waste heat from equipment $14,986 $16,406 $(-565.0)
(-15,320)
kWh
$(-344.0)
-
kW-mo/yr
$15,895
-
MMBtu
-
03 4.621: Use fixtures to reduce machine changeout times $18,000 $8,050 - - - $18,000
04 2.2511: Insulate bare equipment $14,713 $3,487 $9,138
247,987
kWh
$5,575
-
kW-mo/yr
- -
05 2.4151: Develop a repair/replace policy $1,432 $1,085 $890
24,149
kWh
$542
-
kW-mo/yr
- -
06 2.2614: Use cooling tower or economizer to replace chiller cooling $4,405 $5,000 $4,405
119,550
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,023 $1,170 $1,877
50,940
kWh
$1,146
-
kW-mo/yr
- -
TOTAL RECOMMENDED $69,578 $53,198 $14,495
393,383
kWh
$5,675
-
kW-mo/yr
$31,408
-
MMBtu
$18,000
TOTAL IMPLEMENTED $22,455 $10,305 $2,767
75,089
kWh
$1,688
-
kW-mo/yr
- $18,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs