ITAC Assessment: NC0269
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ITAC Assessment: NC0269
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Assessment Year 2003
Principal Product Plastic grocery bags and plastic sheeting
NAICS 326111: Plastics Bag and Pouch Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 82,400
ft2
Annual Production 4,300,000,000
pieces
Production Hrs. Annual 8,600
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $867,779 32,086,500
kWh
Electricity Demand $814,527 50,575
kW-mo/yr
Electricity Fees $413 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $334,635 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $311,820

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 4.113: Install refrigeration system to cool product $272,200 $118,250 - - - $(-5,000.0) $277,200
02 2.2511: Insulate bare equipment $16,965 $5,128 $8,353
308,224
kWh
$8,612
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $14,974 $9,174 $8,192
303,410
kWh
$6,782
-
kW-mo/yr
- - -
04 2.4151: Develop a repair/replace policy $4,027 $1,719 $2,208
81,490
kWh
$1,819
-
kW-mo/yr
- - -
05 2.7111: Reduce illumination to minimum necessary levels $7,908 $800 $4,368
161,184
kWh
$3,540
-
kW-mo/yr
- - -
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,654 $2,400 $(-18.0)
(-667)
kWh
$3,672
-
kW-mo/yr
- - -
07 4.711: Initiate a total quality management program $14,907 $640 $8,695
320,865
kWh
$8,132
-
kW-mo/yr
$(-1,920.0) - -
TOTAL RECOMMENDED $334,635 $138,111 $31,798
1,174,506
kWh
$32,557
-
kW-mo/yr
$(-1,920.0) $(-5,000.0) $277,200
TOTAL IMPLEMENTED $311,820 $136,671 $18,735
692,457
kWh
$20,885
-
kW-mo/yr
- $(-5,000.0) $277,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs