| Assessment Year | 2003 |
|---|---|
| Principal Product | Accessory products for building industry |
| NAICS | 332322: Sheet Metal Work Manufacturing |
| SIC | 3444: Sheet Metal Work |
| Sales Range | $50 M to 100M |
| # of Employees | 290 |
| Plant Area |
450,000
ft2
|
| Annual Production | 17,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $228,091 | 4,716,960 |
kWh
|
$0.048 |
| Electricity Demand | $55,880 | 11,383 |
kW-mo/yr
|
$4.91 |
| Electricity Fees | $9,138 | - |
|
- |
| LPG | $131,505 | 16,290 |
MMBtu
|
$8.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $51,895 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $693 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.446: Automate finishing process | $29,974 | $26,350 |
$(-370.0)
(-8,400)
kWh
|
$(-256.0)
-
kW-mo/yr
|
- | - | $33,600 | $(-3,000.0) | |
| 02 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $9,563 | $8,000 | - | - |
$9,563
-
MMBtu
|
- | - | - | |
| 03 | 2.1113: Reduce combustion air flow to optimum | $10,491 | $2,000 | - | - |
$10,491
-
MMBtu
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $693 | $500 |
$3,485
79,200
kWh
|
$808
-
kW-mo/yr
|
- | - | $(-2,400.0) | $(-1,200.0) | |
| 05 | 2.2511: Insulate bare equipment | $162 | $329 | - | - |
$162
-
MMBtu
|
- | - | - | |
| 06 | 3.4153: Use counter current rinsing to reduce waste water | $1,012 | $300 | - | - | - |
$1,012
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $51,895 | $37,479 |
$3,115
70,800
kWh
|
$552
-
kW-mo/yr
|
$20,216
-
MMBtu
|
$1,012
-
Tgal
|
$31,200 | $(-4,200.0) | ||
| TOTAL IMPLEMENTED | $693 | $500 |
$3,485
79,200
kWh
|
$808
-
kW-mo/yr
|
- | - | $(-2,400.0) | $(-1,200.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs