| Assessment Year | 2003 |
|---|---|
| Principal Product | Rubber hoses and products |
| NAICS | 326220: Rubber and Plastics Hoses and Belting Manufacturing |
| SIC | 3059: |
| Sales Range | $10 M to 50M |
| # of Employees | 160 |
| Plant Area |
173,000
ft2
|
| Annual Production | 3,750,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $201,096 | 4,788,000 |
kWh
|
$0.042 |
| Electricity Demand | $69,258 | 16,296 |
kW-mo/yr
|
$4.25 |
| Electricity Fees | $8,577 | - |
|
- |
| Natural Gas | $223,639 | 41,598 |
MMBtu
|
$5.38 |
| Fuel Oil #6 | $85,827 | 16,807 |
MMBtu
|
$5.11 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $60,811 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $55,605 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Fuel Oil #6 Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $23,793 | $7,000 | - |
$23,177
-
kW-mo/yr
|
$616 | - | - | - | - | - | |
| 02 | 3.4111: Use closed cycle process to minimize waste water production | $13,226 | $24,506 | - | - | - |
$5,840
-
MMBtu
|
$2,386
-
MMBtu
|
$5,000
-
Tgal
|
- | - | |
| 03 | 3.4111: Use closed cycle process to minimize waste water production | $7,348 | $3,525 | - | - | - |
$3,576
-
MMBtu
|
- |
$1,417
-
Tgal
|
- | $2,355 | |
| 04 | 2.2437: Recover waste heat from equipment | $5,206 | $1,100 | - | - | - |
$5,206
-
MMBtu
|
- | - | - | - | |
| 05 | 2.1133: Adjust burners for efficient operation | $7,094 | $1,000 | - | - | - |
$7,094
-
MMBtu
|
- | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $2,361 | - |
$2,361
62,664
kWh
|
- | - | - | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,469 | $300 |
$2,082
49,561
kWh
|
$287
-
kW-mo/yr
|
- | - | - | - | $(-600.0) | $(-300.0) | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $214 | $50 |
$214
5,112
kWh
|
- | - | - | - | - | - | - | |
| 09 | 2.7135: Install occupancy sensors | $100 | $89 |
$100
2,400
kWh
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $60,811 | $37,570 |
$4,757
119,737
kWh
|
$23,464
-
kW-mo/yr
|
$616 |
$21,716
-
MMBtu
|
$2,386
-
MMBtu
|
$6,417
-
Tgal
|
$(-600.0) | $2,055 | ||
| TOTAL IMPLEMENTED | $55,605 | $36,470 |
$4,757
119,737
kWh
|
$23,464
-
kW-mo/yr
|
$616 |
$16,510
-
MMBtu
|
$2,386
-
MMBtu
|
$6,417
-
Tgal
|
$(-600.0) | $2,055 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Fuel Oil #6 Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs