ITAC Assessment: NC0262
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ITAC Assessment: NC0262
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Assessment Year 2003
Principal Product Bimetallic plasticating cylinders
NAICS 333249: Other Industrial Machinery Manufacturing
SIC 3559: Special Industry Machinery, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 72
Plant Area 40,000
ft2
Annual Production 3,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $50,588 1,700,600
kWh
Electricity Demand $35,416 5,750
kW-mo/yr
Electricity Fees $5,870 -
Natural Gas $54,154 8,677
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,459 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.2414: Use waste heat from hot flue gases to preheat $10,471 $10,000 - - $10,471
-
MMBtu
-
02 2.1321: Replace fossil fuel equipment with electrical equipment $33,773 $55,000 $(-4,812.0)
(-161,750)
kWh
$(-4,783.0)
-
kW-mo/yr
$43,368
-
MMBtu
-
03 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $4,320 $5,653 $1,152
38,711
kWh
- $4,573
-
MMBtu
$(-1,405.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,339 $50 $714
24,000
kWh
$295
-
kW-mo/yr
- $2,330
05 2.4226: Use / purchase optimum sized compressor $2,272 $5,225 $1,607
54,000
kWh
$665
-
kW-mo/yr
- -
06 2.2437: Recover waste heat from equipment $1,284 $800 - - $1,284
-
MMBtu
-
TOTAL RECOMMENDED $55,459 $76,728 $(-1,339.0)
(-45,039)
kWh
$(-3,823.0)
-
kW-mo/yr
$59,696
-
MMBtu
$925
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs