| Assessment Year | 2003 |
|---|---|
| Principal Product | Particleboard and MDF |
| NAICS | 333243: Sawmill, Woodworking, and Paper Machinery Manufacturing |
| SIC | 2493: Reconstituted Wood Products |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
500,000
ft2
|
| Annual Production | 167,000
thousand feet
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,544,521 | 112,879,711 |
kWh
|
$0.014 |
| Electricity Demand | $2,963,187 | 211,879 |
kW-mo/yr
|
$13.99 |
| Natural Gas | $965,296 | 160,306 |
MMBtu
|
$6.02 |
| Wood | $180,000 | 108,000 |
MMBtu
|
$1.67 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $595,002 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,195 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3321: Use steam pressure reduction to generate power | $169,269 | $200,000 |
$117,936
4,368,000
kWh
|
$93,725
-
kW-mo/yr
|
- |
$(-32,392.0)
-
MMBtu
|
- | $(-10,000.0) | - | |
| 02 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $24,665 | $10,000 | - | - | - |
$24,665
-
MMBtu
|
- | - | - | |
| 03 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $42,749 | $55,000 | - | - | - |
$34,548
-
MMBtu
|
- | - | $8,201 | |
| 04 | 2.1331: Burn a less expensive grade of fuel | $335,124 | $425,000 | n/a | - | - |
$505,680
-
MMBtu
|
$(-155,556.0)
-
MMBtu
|
- | $(-15,000.0) | - |
| 05 | 2.4151: Develop a repair/replace policy | $8,216 | $8,241 |
$4,578
169,543
kWh
|
$3,638
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $8,771 | $2,118 |
$4,887
181,003
kWh
|
$3,884
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,455 | $500 |
$2,820
104,440
kWh
|
$2,235
-
kW-mo/yr
|
- | - | $(-2,400.0) | $(-1,200.0) | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $3,407 | $840 |
$(-196.0)
(-7,728)
kWh
|
$3,603
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7134: Use photocell controls | $1,346 | $1,540 |
$463
17,150
kWh
|
$883
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $595,002 | $703,239 |
$130,488
4,832,408
kWh
|
$107,968
-
kW-mo/yr
|
$505,680
-
MMBtu
|
$(-128,735.0)
-
MMBtu
|
$(-2,400.0) | $(-26,200.0) | $8,201 | ||
| TOTAL IMPLEMENTED | $23,195 | $13,239 |
$12,552
464,408
kWh
|
$14,243
-
kW-mo/yr
|
- | - | $(-2,400.0) | $(-1,200.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs