ITAC Assessment: NC0253
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ITAC Assessment: NC0253
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Assessment Year 2003
Principal Product Polyurethane foam
NAICS
n/a
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 500,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $268,045 10,148,000
kWh
Electricity Demand $132,423 18,906
kW-mo/yr
Electricity Fees $8,606 -
Natural Gas $113,717 18,434
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $90,953 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7111: Reduce illumination to minimum necessary levels $81,956 $105,000 n/a $50,803
1,881,600
kWh
$25,320
-
kW-mo/yr
- $5,833
02 2.1133: Adjust burners for efficient operation $3,127 $1,000 - - $3,127
-
MMBtu
-
03 2.4154: Avoid rewinding motors more than twice $694 $432 $423
15,672
kWh
$271
-
kW-mo/yr
- -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $130 $48 $42
1,551
kWh
$88
-
kW-mo/yr
- -
05 2.3113: Make ice during off peak hours for cooling $5,046 $2,000 $688
(-10,767)
kWh
$4,358
-
kW-mo/yr
- -
TOTAL RECOMMENDED $90,953 $108,480 $51,956
1,888,056
kWh
$30,037
-
kW-mo/yr
$3,127
-
MMBtu
$5,833
TOTAL IMPLEMENTED - - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs