| Assessment Year | 2001 |
|---|---|
| Principal Product | Paper and paperboard |
| NAICS |
n/a
|
| SIC | 2620: |
| Sales Range | greater than $500 M |
| # of Employees | 1,120 |
| Plant Area |
1,000,000
ft2
|
| Annual Production | 1,000,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $4,802,216 | 199,608,676 |
kWh
|
$0.024 |
| Electricity Demand | $2,201,736 | 373,368 |
kW-mo/yr
|
$5.90 |
| Electricity Fees | $676,413 | - |
|
- |
| Natural Gas | $99,157 | 13,472 |
MMBtu
|
$7.36 |
| Fuel Oil #6 | $4,350,820 | 997,254 |
MMBtu
|
$4.36 |
| Coal | $14,831,543 | 10,535,862 |
MMBtu
|
$1.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,975,558 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Coal Savings | Water Disposal Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $174,785 | $150,000 | n/a | - | - |
$174,785
-
MMBtu
|
- | - | - | - |
| 02 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $174,612 | $150,000 | n/a | - | - |
$174,612
-
MMBtu
|
- | - | - | - |
| 03 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $315,564 | $200,000 | n/a | - | - |
$315,564
-
MMBtu
|
- | - | - | - |
| 04 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $226,435 | $225,000 | n/a | - | - |
$226,435
-
MMBtu
|
- | - | - | - |
| 05 | 2.1222: Install turbulators | $30,777 | $70,000 | n/a | - | - |
$30,777
-
MMBtu
|
- | - | - | - |
| 06 | 2.1222: Install turbulators | $11,012 | $70,000 | n/a | - | - |
$11,012
-
MMBtu
|
- | - | - | - |
| 07 | 2.1222: Install turbulators | $23,924 | $70,000 | n/a | - | - |
$23,924
-
MMBtu
|
- | - | - | - |
| 08 | 2.1222: Install turbulators | $84,109 | $125,000 | n/a | - | - |
$84,109
-
MMBtu
|
- | - | - | - |
| 09 | 2.1222: Install turbulators | $231,014 | $77,000 | n/a | - | - |
$231,014
-
MMBtu
|
- | - | - | - |
| 10 | 3.4115: Recover and reuse cooling water | $319,343 | $25,000 | n/a |
$(-111,342.0)
(-4,620,000)
kWh
|
$(-63,558.0)
-
kW-mo/yr
|
$323,891
-
MMBtu
|
$170,352
-
Tgal
|
- | - | - |
| 11 | 3.4114: Replace city water with recycled water via cooling tower | $86,233 | $120,000 | n/a |
$6,671
276,816
kWh
|
$2,234
-
kW-mo/yr
|
- |
$77,328
-
Tgal
|
- | - | - |
| 12 | 2.2113: Repair or replace steam traps | $20,883 | $31,350 | n/a |
$(-8,422.0)
(-349,440)
kWh
|
$(-2,205.0)
-
kW-mo/yr
|
$22,522
-
MMBtu
|
$8,988
-
Tgal
|
- | - | - |
| 13 | 2.2135: Repair and eliminate steam leaks | $8,528 | $20,000 | n/a |
$(-4,049.0)
(-168,000)
kWh
|
$(-1,060.0)
-
kW-mo/yr
|
$13,329
-
MMBtu
|
$308
-
Tgal
|
- | - | - |
| 14 | 2.1213: Direct warmest air to combustion intake | $207,849 | $51,229 | n/a |
$(-1,901.0)
(-78,889)
kWh
|
$(-641.0)
-
kW-mo/yr
|
- | - | $67,511 | - | $142,880 |
| 15 | 4.214: Purchase appropriately sized material | $500,000 | $600,000 | n/a |
$1,252
51,970
kWh
|
- |
$13,748
-
MMBtu
|
- | - | $340,000 | $145,000 |
| 16 | 4.212: Adopt in-house material generation | $255,405 | $102,000 | n/a | - | - | - | - | $81,950 | - | $173,455 |
| 17 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $979 | $1,000 |
$733
30,421
kWh
|
$246
-
kW-mo/yr
|
- | - | - | - | - | |
| 18 | 2.7134: Use photocell controls | $811 | $1,625 |
$486
20,148
kWh
|
$325
-
kW-mo/yr
|
- | - | - | - | - | |
| 19 | 2.4151: Develop a repair/replace policy | $58,457 | $103,241 | n/a |
$43,323
1,797,640
kWh
|
$15,134
-
kW-mo/yr
|
- | - | - | - | - |
| 20 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $210,370 | $299,250 | n/a |
$155,929
6,470,088
kWh
|
$54,441
-
kW-mo/yr
|
- | - | - | - | - |
| 21 | 2.4156: Establish a preventative maintenance program | $34,468 | $33,000 | n/a |
$18,992
788,052
kWh
|
$6,630
-
kW-mo/yr
|
- | - | $8,846 | - | - |
| TOTAL RECOMMENDED | $2,975,558 | $2,524,695 |
$101,672
4,218,806
kWh
|
$11,546
-
kW-mo/yr
|
$1,645,722
-
MMBtu
|
$256,976
-
Tgal
|
$158,307 | $340,000 | $461,335 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Coal Savings | Water Disposal Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs