ITAC Assessment: NC0178
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ITAC Assessment: NC0178
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Assessment Year 1999
Principal Product Dyed synthetic fabrics
NAICS
n/a
SIC 2261: Finishers of Broadwoven Fabrics of Cotton
Sales Range $50
M
to 100
M
# of Employees 230
Plant Area 140,000
ft2
Annual Production 15,333,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $432,608 14,583,529
kWh
Natural Gas $256,348 62,710
MMBtu
Other Energy $479,986 86,459
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $293,104 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $181,502

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Natural Gas Savings Other Energy Savings Water Disposal Savings Personnel Changes Savings Primary Product Savings
01 2.5192: Modify textile dryers $72,691 $1,000 $72,691
-
MMBtu
- - - -
02 2.8118: Check for accuracy of utility / power meters $14,400 $5,600 - $14,400
-
MMBtu
- - -
03 2.2449: Recover heat from exhausted steam, hot air or hot water $15,967 $6,000 - $15,967
-
MMBtu
- - -
04 2.2223: Enhance sensitivity of temperature control and cutoff $78,688 $3,000 - $78,688
-
MMBtu
- - -
05 2.2425: Use flue gases to heat process or service water $10,689 $16,800 - $10,689
-
MMBtu
- - -
06 2.1133: Adjust burners for efficient operation $6,258 $800 $6,258
-
MMBtu
- - - -
07 3.4151: Minimize water usage $74,238 $5,000 - - $10,238
-
Tgal
- $64,000
08 3.1191: Change procedures / equipment / operating conditions $20,173 $2,500 - $12,493
-
MMBtu
$4,680
-
Tgal
$3,000 -
TOTAL RECOMMENDED $293,104 $40,700 $78,949
-
MMBtu
$132,237
-
MMBtu
$14,918
-
Tgal
$3,000 $64,000
TOTAL IMPLEMENTED $181,502 $14,100 $72,691
-
MMBtu
$26,893
-
MMBtu
$14,918
-
Tgal
$3,000 $64,000
Yearly Savings* Imp'd Cost* Natural Gas Savings Other Energy Savings Water Disposal Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs