ITAC Assessment: NC0159
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ITAC Assessment: NC0159
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Assessment Year 1999
Principal Product Metal components for furniture
NAICS
n/a
SIC 2515: Mattresses, Foundations, and Convertible Beds
Sales Range $10
M
to 50
M
# of Employees 375
Plant Area 285,000
ft2
Annual Production 1,300,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $311,973 7,648,593
kWh
Electricity Demand $93,911 18,972
kW-mo/yr
Electricity Fees $155 -
Natural Gas $171,038 35,556
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $213,899 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,846

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Increase in Production Savings
01 2.7122: Disconnect ballasts $5,744 $100 $4,925
120,750
kWh
$819
-
kW-mo/yr
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,313 $600 $4,557
111,665
kWh
$756
-
kW-mo/yr
- - - -
03 2.4226: Use / purchase optimum sized compressor $13,403 - $13,403
328,546
kWh
- - - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,446 $1,700 $2,955
72,392
kWh
$491
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $15,243 $1,500 - - $15,243
-
MMBtu
- - -
06 2.2447: Heat water with exhaust heat $1,789 $2,000 - - $1,789
-
MMBtu
- - -
07 3.3131: Use evaporation to concentrate material $3,836 $20,000 - - - - $3,836
-
gal
-
08 4.424: Improve space comfort conditioning $165,125 $55,000 - - - $(-5,500.0)
-
Tgal
- $170,625
TOTAL RECOMMENDED $213,899 $80,900 $25,840
633,353
kWh
$2,066
-
kW-mo/yr
$17,032
-
MMBtu
$(-5,500.0)
-
Tgal
$3,836
-
gal
$170,625
TOTAL IMPLEMENTED $12,846 $2,700 $9,482
232,415
kWh
$1,575
-
kW-mo/yr
$1,789
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs