ITAC Assessment: NC0158
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ITAC Assessment: NC0158
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Assessment Year 1999
Principal Product Fiber batting for furniture
NAICS
n/a
SIC 2290:
Sales Range $10
M
to 50
M
# of Employees 82
Plant Area 200,000
ft2
Annual Production 15,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $65,800 2,231,243
kWh
Electricity Demand $59,403 6,306
kW-mo/yr
Electricity Fees $720 -
Natural Gas $62,190 12,274
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $143,859 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,360

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings By-product Production Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $384 $120 $256
8,206
kWh
$128
-
kW-mo/yr
- - - - - - - - -
02 2.7135: Install occupancy sensors $235 $250 $235
7,913
kWh
- - - - - - - - - -
03 2.2437: Recover waste heat from equipment $3,937 $1,000 - - $3,937
-
MMBtu
- - - - - - - -
04 2.4133: Use most efficient type of electric motors $972 $907 $496
16,706
kWh
$476
-
kW-mo/yr
- - - - - - - - -
05 2.4226: Use / purchase optimum sized compressor $12,762 - $7,788
264,068
kWh
$4,974
-
kW-mo/yr
- - - - - - - - -
06 2.7491: Insulate glazing, walls, ceilings, and roofs $5,335 $20,780 - - $5,335
-
MMBtu
- - - - - - - -
07 2.7313: Recycle air for heating, ventilation and air conditioning $5,794 $2,500 - - $5,794
-
MMBtu
- - - - - - - -
08 3.1192: Reduce scrap production $2,360 $4,100 - - - - $120
-
lb
- - $2,240 - - -
09 4.521: Clear and rent existing space $26,000 $640 - - - - - - - - - $26,000 -
10 4.423: Move product using mechanical means $3,600 $500 - - - - - $3,600 - - - - -
11 4.611: Begin a practice of predictive / preventative maintenance $680 $1,000 - - - - - $(-500.0) $1,430 - $(-250.0) - -
12 4.424: Improve space comfort conditioning $81,800 $13,500 - - - $(-100.0)
-
Tgal
- - - - - - $81,900
TOTAL RECOMMENDED $143,859 $45,297 $8,775
296,893
kWh
$5,578
-
kW-mo/yr
$15,066
-
MMBtu
$(-100.0)
-
Tgal
$120
-
lb
$3,100 $1,430 $2,240 $(-250.0) $26,000 $81,900
TOTAL IMPLEMENTED $45,360 $30,797 $987
32,825
kWh
$604
-
kW-mo/yr
$11,129
-
MMBtu
- $120
-
lb
$3,100 $1,430 $2,240 $(-250.0) $26,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs