| Assessment Year | 1998 |
|---|---|
| Principal Product | Dyed yarn |
| NAICS |
n/a
|
| SIC | 2281: Yarn Spinning Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
200,000
ft2
|
| Annual Production | 14,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $750,643 | 28,626,026 |
kWh
|
$0.026 |
| Electricity Demand | $489,776 | 55,663 |
kW-mo/yr
|
$8.80 |
| Electricity Fees | $(-2,656.0) | - |
|
- |
| Natural Gas | $118,943 | 22,695 |
MMBtu
|
$5.24 |
| Fuel Oil #6 | $104,615 | 29,690 |
MMBtu
|
$3.52 |
| Coal | $284,696 | 167,629 |
MMBtu
|
$1.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $221,770 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $42,591 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #6 Savings | Coal Savings | Water Disposal Savings | Gaseous Waste Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $556 | $60 |
$376
14,068
kWh
|
$180
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 02 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $5,943 | $10,000 |
$4,021
148,886
kWh
|
$1,922
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $3,183 | $4,236 |
$2,133
79,132
kWh
|
$1,050
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $31,048 | $4,000 | - | - |
$31,048
-
MMBtu
|
- | - | - | - | - | |
| 05 | 2.1222: Install turbulators | $11,553 | $3,500 | - | - | - |
$11,553
-
MMBtu
|
- | - | - | - | |
| 06 | 2.1331: Burn a less expensive grade of fuel | $6,874 | - | - | - |
$6,874
-
MMBtu
|
- | - | - | - | - | |
| 07 | 3.4154: Eliminate leaks in water lines and valves | $1,861 | $200 | - | - | - |
$1,404
-
MMBtu
|
$457
-
Tgal
|
- | - | - | |
| 08 | 3.3127: Use adsorption, ion exchange to remove contaminants | $124,752 | $270,000 | - | - | - |
$130,252
-
MMBtu
|
$(-5,740.0)
-
Tgal
|
$240
-
lb
|
- | - | |
| 09 | 4.515: Install shelves / racks to utilize unused space | $22,000 | $67,000 | - | - | - | - | - | - | - | $22,000 | |
| 10 | 4.445: Install equipment to move product | $14,000 | $50,000 | - | - | - | - | - | - | $14,000 | - | |
| TOTAL RECOMMENDED | $221,770 | $408,996 |
$6,530
242,086
kWh
|
$3,152
-
kW-mo/yr
|
$37,922
-
MMBtu
|
$143,209
-
MMBtu
|
$(-5,283.0)
-
Tgal
|
$240
-
lb
|
$14,000 | $22,000 | ||
| TOTAL IMPLEMENTED | $42,591 | $18,496 |
$6,530
242,086
kWh
|
$3,152
-
kW-mo/yr
|
$31,048
-
MMBtu
|
$1,404
-
MMBtu
|
$457
-
Tgal
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Fuel Oil #6 Savings | Coal Savings | Water Disposal Savings | Gaseous Waste Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs