ITAC Assessment: NC0127
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ITAC Assessment: NC0127
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Assessment Year 1997
Principal Product Bricks
NAICS
n/a
SIC 3251: Brick and Structural Clay Tile
Sales Range $5
M
to 10
M
# of Employees 73
Plant Area 132,000
ft2
Annual Production 39,000,000
pieces
Production Hrs. Annual 2,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $109,985 3,239,742
kWh
Electricity Demand $78,814 14,182
kW-mo/yr
Electricity Fees $1,441 -
Fuel Oil #2 $12,000 1,440
MMBtu
Wood $232,846 253,546
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $265,377 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,930

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Wood Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.4133: Use most efficient type of electric motors $2,930 $1,880 $2,647
53,634
kWh
$283
-
kW-mo/yr
- - - - - -
02 2.7135: Install occupancy sensors $130 $125 $130
4,396
kWh
- - - - - - -
03 2.4222: Install adequate dryers on air lines to eliminate blowdown $1,143 $2,915 $806
16,413
kWh
$337
-
kW-mo/yr
- - - - - -
04 2.2515: Use optimum thickness insulation $2,940 $17,640 - - - $2,940
-
MMBtu
- - - -
05 2.5194: Redesign process $519 $50 $519
10,551
kWh
- - - - - - -
06 3.1191: Change procedures / equipment / operating conditions $109,730 $100,000 - - $3,000
-
MMBtu
- $730
-
gal
$10,000 $96,000 -
07 3.1191: Change procedures / equipment / operating conditions $136,000 $100,000 - - $9,000
-
MMBtu
- $2,000
-
gal
$29,000 $96,000 -
08 3.1191: Change procedures / equipment / operating conditions $11,985 $2,850 - - - $432
-
MMBtu
- - - $11,553
TOTAL RECOMMENDED $265,377 $225,460 $4,102
84,994
kWh
$620
-
kW-mo/yr
$12,000
-
MMBtu
$3,372
-
MMBtu
$2,730
-
gal
$39,000 $192,000 $11,553
TOTAL IMPLEMENTED $2,930 $1,880 $2,647
53,634
kWh
$283
-
kW-mo/yr
- - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Wood Savings Other Liquid (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs