| Assessment Year | 1997 |
|---|---|
| Principal Product | Pneumatic valves and filters |
| NAICS |
n/a
|
| SIC | 3491: Industrial Valves |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
240,000
ft2
|
| Annual Production | 500,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $135,923 | 4,394,197 |
kWh
|
$0.031 |
| Electricity Demand | $88,440 | 10,435 |
kW-mo/yr
|
$8.48 |
| Natural Gas | $32,791 | 5,373 |
MMBtu
|
$6.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $252,262 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $129,425 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7229: Air condition only space necessary | $9,590 | $3,000 |
$6,204
206,917
kWh
|
$3,386
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,826 | $401 |
$1,321
43,962
kWh
|
$505
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | |
| 03 | 2.4131: Size electric motors for peak operating efficiency | $5,715 | $15,000 |
$3,732
124,560
kWh
|
$1,983
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | |
| 04 | 2.7243: Improve air circulation with destratification fans / other methods | $1,906 | $6,030 |
$(-285.0)
(-9,379)
kWh
|
$(-200.0)
-
kW-mo/yr
|
$2,391
-
MMBtu
|
- | - | - | - | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $790 | $270 |
$510
16,999
kWh
|
$280
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | |
| 06 | 2.2625: Chill water to the highest temperature possible | $245 | $10 |
$130
4,396
kWh
|
$115
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,913 | $6,240 |
$317
10,551
kWh
|
$176
-
kW-mo/yr
|
- | - | - | - | - | - | $1,420 | - | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $2,572 | $2,000 |
$1,402
46,600
kWh
|
$1,170
-
kW-mo/yr
|
- | - | - | - | - | - | - | - | - | |
| 09 | 3.4151: Minimize water usage | $2,770 | $5,910 |
$(-168.0)
(-5,569)
kWh
|
$(-93.0)
-
kW-mo/yr
|
- |
$3,031
-
Tgal
|
- | - | - | - | - | - | - | |
| 10 | 3.7393: Implement a machine and coolant sump cleaning program to minimize coolant contamination | $7,405 | - | - | - | - | - |
$8,210
-
gal
|
- | - | $(-605.0) | $(-200.0) | - | - | |
| 11 | 3.3132: Use reverse osmosis to concentrate material | $2,755 | $2,830 |
$(-105.0)
(-3,517)
kWh
|
$(-40.0)
-
kW-mo/yr
|
- | - | - | - |
$3,200
-
lb
|
$(-300.0) | - | - | - | |
| 12 | 3.5316: Contract a wood pallet recycling company | $375 | $200 | - | - | - | - | - |
$375
-
lb
|
- | - | - | - | - | |
| 13 | 4.521: Clear and rent existing space | $110,000 | $15,000 | - | - | - | - | - | - | - | - | - | - | $110,000 | |
| 14 | 4.611: Begin a practice of predictive / preventative maintenance | $12,000 | $8,500 | - | - | - | - | - | - | - | - | $5,000 | $7,000 | - | |
| 15 | 4.442: Install magazines for temporary storage | $92,400 | $35,000 | - | - | - | - | - | - | - | $92,400 | - | - | - | |
| TOTAL RECOMMENDED | $252,262 | $100,391 |
$13,058
435,520
kWh
|
$7,282
-
kW-mo/yr
|
$2,391
-
MMBtu
|
$3,031
-
Tgal
|
$8,210
-
gal
|
$375
-
lb
|
$3,200
-
lb
|
$91,495 | $6,220 | $7,000 | $110,000 | ||
| TOTAL IMPLEMENTED | $129,425 | $57,840 |
$8,328
277,550
kWh
|
$4,972
-
kW-mo/yr
|
- | - |
$8,210
-
gal
|
- |
$3,200
-
lb
|
$91,495 | $6,220 | $7,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs