ITAC Assessment: NC0123
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Assessment Year 1997
Principal Product Cases for electronics
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 130,000
ft2
Annual Production 13,000
pieces
Production Hrs. Annual 2,000
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $61,824 1,546,014
kWh
Electricity Demand $38,097 4,646
kW-mo/yr
LPG $16,571 1,397
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $157,232 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $128,137

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Increase in Production Savings
01 2.7111: Reduce illumination to minimum necessary levels $1,987 - $1,987
49,824
kWh
- - - - - - - -
02 2.7111: Reduce illumination to minimum necessary levels $953 $450 $590
14,654
kWh
$363
-
kW-mo/yr
- - - - - - -
03 2.7131: Add area lighting switches $1,475 $2,000 $1,475
36,928
kWh
- - - - - - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $126 $25 $78
2,052
kWh
$48
-
kW-mo/yr
- - - - - - -
05 2.4224: Upgrade controls on compressors $376 $400 $256
6,448
kWh
$120
-
kW-mo/yr
- - - - - - -
06 2.7243: Improve air circulation with destratification fans / other methods $7,282 $14,319 $(-946.0)
(-23,740)
kWh
$(-465.0)
-
kW-mo/yr
$8,693
-
MMBtu
- - - - - -
07 3.1222: Reduce water use with counter current rinsing $926 $200 - - - $926
-
Tgal
- - - - -
08 3.3125: Use distillation, evaporation to remove contaminants $14,528 $12,000 $(-256.0)
(-6,448)
kWh
- - - $14,784
-
gal
- - - -
09 3.1192: Reduce scrap production $3,429 $15,000 - - - - - - - $3,429 -
10 3.5316: Contract a wood pallet recycling company $375 $200 - - - - - $375
-
lb
- - -
11 4.515: Install shelves / racks to utilize unused space $10,775 - - - - - - - $10,775 - -
12 4.424: Improve space comfort conditioning $115,000 $200,000 - - - - - - - - $115,000
TOTAL RECOMMENDED $157,232 $244,594 $3,184
79,718
kWh
$66
-
kW-mo/yr
$8,693
-
MMBtu
$926
-
Tgal
$14,784
-
gal
$375
-
lb
$10,775 $3,429 $115,000
TOTAL IMPLEMENTED $128,137 $200,200 $1,987
49,824
kWh
- - - - $375
-
lb
$10,775 - $115,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Water Disposal Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs