ITAC Assessment: NC0208
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ITAC Assessment: NC0208
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Assessment Year 2002
Principal Product Ground silica
NAICS
n/a
SIC 3295: Minerals and Earths, Ground or Otherwise Treated
Sales Range $10
M
to 50
M
# of Employees 45
Plant Area 80,000
ft2
Annual Production 780,000,000
lb
Production Hrs. Annual 8,320
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $399,744 20,267,647
kWh
Electricity Demand $454,768 40,733
kW-mo/yr
Electricity Fees $(-83,782.0) -
Natural Gas $378,217 78,073
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,987 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,892

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.2515: Use optimum thickness insulation $2,937 $4,950 - - $2,937
-
MMBtu
-
02 2.2443: Re-use or recycle hot or cold process exhaust air $45,000 $21,500 - - $46,000
-
MMBtu
$(-1,000.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $151 $2,700 $35
1,800
kWh
$116
-
kW-mo/yr
- -
04 2.7134: Use photocell controls $113 $200 $45
2,300
kWh
$68
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $792 $100 $443
22,464
kWh
$349
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $158 $200 $88
4,484
kWh
$70
-
kW-mo/yr
- -
07 4.652: Replace existing equipment with more suitable substitutes $22,836 $6,500 - - $11,336
-
MMBtu
$11,500
TOTAL RECOMMENDED $71,987 $36,150 $611
31,048
kWh
$603
-
kW-mo/yr
$60,273
-
MMBtu
$10,500
TOTAL IMPLEMENTED $23,892 $9,500 $523
26,564
kWh
$533
-
kW-mo/yr
$11,336
-
MMBtu
$11,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs