| Assessment Year | 1997 |
|---|---|
| Principal Product | electro-pneumatic controls |
| NAICS |
n/a
|
| SIC | 3743: Railroad Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 275 |
| Plant Area |
437,000
ft2
|
| Annual Production | 5,600,000
lb
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Virginia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $177,716 | 10,531,360 |
kWh
|
$0.017 |
| Electricity Demand | $203,705 | 22,484 |
kW-mo/yr
|
$9.06 |
| Electricity Fees | $57,357 | - |
|
- |
| Natural Gas | $112,412 | 26,818 |
MMBtu
|
$4.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,002,670 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,428 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,752 | $690 |
$671
39,859
kWh
|
$1,081
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $803 | $249 |
$307
18,171
kWh
|
$496
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $1,932 | $2,000 |
$758
44,842
kWh
|
$1,174
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7314: Reduce ventilation air | $3,671 | $12,046 | - | - |
$3,671
-
MMBtu
|
- | - | - | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $27,676 | - |
$1,107
65,651
kWh
|
$3,569
-
kW-mo/yr
|
- | - | $23,000 | - | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $1,960 | $606 |
$465
27,550
kWh
|
$1,495
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $680 | $500 | - | - | - |
$680
-
gal
|
- | - | |
| 08 | 3.3128: Utilize other methods to remove contaminants | $8,290 | - |
$300
17,878
kWh
|
$190
-
kW-mo/yr
|
- | - | $7,800 | - | |
| 09 | 4.112: Replace old machine with new automatic multi-station tool | $942,500 | $1,200,000 | - | - | - | - | - | $942,500 | |
| 10 | 4.651: Install back-up equipment | $13,406 | $21,000 | - | - | - | - | $13,406 | - | |
| TOTAL RECOMMENDED | $1,002,670 | $1,237,091 |
$3,608
213,951
kWh
|
$8,005
-
kW-mo/yr
|
$3,671
-
MMBtu
|
$680
-
gal
|
$44,206 | $942,500 | ||
| TOTAL IMPLEMENTED | $29,428 | $690 |
$1,778
105,510
kWh
|
$4,650
-
kW-mo/yr
|
- | - | $23,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs