ITAC Assessment: NC0113
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ITAC Assessment: NC0113
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Assessment Year 1997
Principal Product Industrial access equipment and ladders
NAICS
n/a
SIC 3400:
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area 127,422
ft2
Annual Production 18,500,000
lb
Production Hrs. Annual 2,626
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $66,744 1,282,532
kWh
Electricity Demand $17,594 4,630
kW-mo/yr
Electricity Fees $6,527 -
Natural Gas $21,894 2,842
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $226,563 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $863

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4226: Use / purchase optimum sized compressor $10,733 $15,000 $8,380
160,903
kWh
$2,353
-
kW-mo/yr
- - - - - - -
02 2.7244: Revise smoke cleanup from operations $1,447 $3,400 $(-284.0)
(-5,569)
kWh
$(-55.0)
-
kW-mo/yr
$1,786
-
MMBtu
- - - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $252 $240 $56
1,172
kWh
$196
-
kW-mo/yr
- - - - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $863 $210 $668
12,896
kWh
$195
-
kW-mo/yr
- - - - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $226 $1,400 $205
3,810
kWh
$21
-
kW-mo/yr
- - - - - - -
06 3.5248: Separate and recycle scrap metal to foundry or for sale $831 $500 - - - $831
-
lb
- - - - -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $5,500 $5,200 - - - $3,200
-
lb
- $3,300 - $(-1,000.0) -
08 4.624: Hire additional personnel to reduce changeout time $163,000 $8,000 - - - - - - - - $163,000
09 4.431: Train operators for maximum operating efficiency $11,000 $10,500 - - - - $(-14,000.0) - - - $25,000
10 4.322: Eliminate old stock and modify inventory control $32,711 $56,000 - - - - $(-42,000.0) - $24,711 - $50,000
TOTAL RECOMMENDED $226,563 $100,450 $9,025
173,212
kWh
$2,710
-
kW-mo/yr
$1,786
-
MMBtu
$4,031
-
lb
$(-56,000.0) $3,300 $24,711 $(-1,000.0) $238,000
TOTAL IMPLEMENTED $863 $210 $668
12,896
kWh
$195
-
kW-mo/yr
- - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs