ITAC Assessment: NC0108
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ITAC Assessment: NC0108
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Assessment Year 1997
Principal Product Metal cases
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 180,000
ft2
Annual Production 1,023,734
lb
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $156,523 4,754,689
kWh
Electricity Demand $165,854 14,473
kW-mo/yr
Electricity Fees $19,951 -
Natural Gas $144,443 32,732
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $163,530 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $136,934

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Ancillary Material Cost Savings
01 2.7135: Install occupancy sensors $659 $250 $659
20,223
kWh
- - - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $405 $1,680 $194
5,862
kWh
$91
-
kW-mo/yr
- - - - $120
03 2.4226: Use / purchase optimum sized compressor $9,625 $8,500 $1,690
51,583
kWh
$7,935
-
kW-mo/yr
- - - - -
04 2.2428: Use flue gases in radiant heater for space heating, ovens, etc $12,532 $6,000 - - $12,532
-
MMBtu
- - - -
05 2.3191: Use demand controller or load shedder $3,780 $10,000 - $3,780
-
kW-mo/yr
- - - - -
06 3.2121: Convert to electrostatic powder coating $3,380 $1,000 - - - - - $3,380
-
lb
-
07 3.2123: Convert to high volume low pressure (hvlp) paint guns $102,104 $5,000 - - - $102,104
-
gal
- - -
08 3.1192: Reduce scrap production $31,045 $15,000 - - - - $31,045
-
lb
- -
TOTAL RECOMMENDED $163,530 $47,430 $2,543
77,668
kWh
$11,806
-
kW-mo/yr
$12,532
-
MMBtu
$102,104
-
gal
$31,045
-
lb
$3,380
-
lb
$120
TOTAL IMPLEMENTED $136,934 $22,680 $194
5,862
kWh
$91
-
kW-mo/yr
- $102,104
-
gal
$31,045
-
lb
$3,380
-
lb
$120
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs