| Assessment Year | 1997 |
|---|---|
| Principal Product | paper for liquid packaging |
| NAICS |
n/a
|
| SIC | 2657: Folding Paperboard Boxes, Including Sanitary |
| Sales Range | $50 M to 100M |
| # of Employees | 255 |
| Plant Area |
165,000
ft2
|
| Annual Production | 50,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $600,559 | 18,680,246 |
kWh
|
$0.032 |
| Electricity Demand | $336,046 | 35,655 |
kW-mo/yr
|
$9.42 |
| Electricity Fees | $45,041 | - |
|
- |
| Natural Gas | $161,160 | 49,897 |
MMBtu
|
$3.23 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,842,608 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,648,432 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $2,580,000 | $750,000 | - | - | - | - | - | - | $2,580,000 | |
| 02 | 2.4133: Use most efficient type of electric motors | $1,860 | $1,488 |
$1,330
41,032
kWh
|
$530
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $4,304 | $770 |
$3,078
94,666
kWh
|
$1,226
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $6,634 | $1,200 | - | - | - |
$6,634
-
MMBtu
|
- | - | - | |
| 05 | 2.7314: Reduce ventilation air | $21,825 | $35,000 |
$1,400
43,083
kWh
|
$1,940
-
kW-mo/yr
|
- |
$18,485
-
MMBtu
|
- | - | - | |
| 06 | 2.3132: Recharge batteries on during off-peak demand periods | $1,895 | - | - | - | $1,895 | - | - | - | - | |
| 07 | 2.7134: Use photocell controls | $113 | $90 |
$64
2,052
kWh
|
$49
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $507 | $1,530 |
$190
5,862
kWh
|
$317
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $193 | $840 |
$96
2,931
kWh
|
$37
-
kW-mo/yr
|
- | - | - | $60 | - | |
| 10 | 3.1192: Reduce scrap production | $187,277 | - |
$22,277
685,522
kWh
|
- | - | - |
$165,000
-
lb
|
- | - | |
| 11 | 3.1192: Reduce scrap production | $38,000 | - | - | - | - | - |
$48,000
-
lb
|
$(-10,000.0) | - | |
| TOTAL RECOMMENDED | $2,842,608 | $790,918 |
$28,435
875,148
kWh
|
$4,099
-
kW-mo/yr
|
$1,895 |
$25,119
-
MMBtu
|
$213,000
-
lb
|
$(-9,940.0) | $2,580,000 | ||
| TOTAL IMPLEMENTED | $2,648,432 | $787,778 |
$2,794
86,167
kWh
|
$2,519
-
kW-mo/yr
|
- |
$25,119
-
MMBtu
|
$48,000
-
lb
|
$(-10,000.0) | $2,580,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs