ITAC Assessment: NC0082
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ITAC Assessment: NC0082
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Assessment Year 1996
Principal Product Aluminum escalator steps
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $5
M
to 10
M
# of Employees 42
Plant Area 33,000
ft2
Annual Production 80,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $86,501 1,684,056
kWh
Electricity Demand $22,602 4,622
kW-mo/yr
Natural Gas $55,210 13,724
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,490 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,420

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.2424: Use heat in flue gases to preheat products or materials $1,228 $2,500 - - $1,228
-
MMBtu
- -
02 2.4226: Use / purchase optimum sized compressor $1,084 $3,000 $1,084
21,102
kWh
- - - -
03 2.4221: Install compressor air intakes in coolest locations $534 $330 $449
8,792
kWh
$85
-
kW-mo/yr
- - -
04 2.4226: Use / purchase optimum sized compressor $2,118 $100 $2,118
41,032
kWh
- - - -
05 2.2531: Re-size charging openings or add movable cover or door $820 $200 - - $820
-
MMBtu
- -
06 2.7314: Reduce ventilation air $4,208 $10,000 $221
4,396
kWh
$254
-
kW-mo/yr
$3,733
-
MMBtu
- -
07 2.4239: Eliminate or reduce compressed air usage $91 $80 $71
1,465
kWh
$20
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $153 $560 $101
2,052
kWh
$12
-
kW-mo/yr
- - $40
09 3.2123: Convert to high volume low pressure (hvlp) paint guns $15,254 $1,350 - - - $15,254 -
TOTAL RECOMMENDED $25,490 $18,120 $4,044
78,839
kWh
$371
-
kW-mo/yr
$5,781
-
MMBtu
$15,254 $40
TOTAL IMPLEMENTED $19,420 $4,150 $2,118
41,032
kWh
- $2,048
-
MMBtu
$15,254 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs