ITAC Assessment: MZ0362
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ITAC Assessment: MZ0362
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Assessment Year 2024
Principal Product freight car and transit rail car steel castings
NAICS 336510: Railroad Rolling Stock Manufacturing
SIC 3743: Railroad Equipment
Sales Range $10
M
to 50
M
# of Employees 448
Plant Area 739,984
ft2
Annual Production 38,056
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,735,548 29,468,906
kWh
Electricity Demand $255,488 227,425
kW-mo/yr
Natural Gas $448,515 131,393
MMBtu
Waste Disposal Costs
Water Usage $217,603 22,290
Tgal
Water Disposal $89,643 21,199
Tgal
TOTAL YEARLY COSTS $2,746,797
RECOMMENDED SAVINGS* $238,515 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,699 $540 $1,637
27,741
kWh
$62
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $11,598 $720 $11,010
186,619
kWh
$588
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $2,937 $816 $2,937
49,787
kWh
- -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,037 $2,400 $4,853
82,255
kWh
$184
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $211,626 $267,427 $211,626
3,586,888
kWh
- -
06 2.7447: Install vinyl strip / high speed / air curtain doors $5,618 $5,088 $(-11.0)
(-186)
kWh
- $5,629
-
MMBtu
TOTAL RECOMMENDED $238,515 $276,991 $232,052
3,933,104
kWh
$834
-
kW-mo/yr
$5,629
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs