ITAC Assessment: MZ0326
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ITAC Assessment: MZ0326
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Assessment Year 2022
Principal Product industrial ball and roller bearings
NAICS 332911: Industrial Valve Manufacturing
SIC 3562: Ball and Roller Bearings
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 222,000
ft2
Annual Production 5,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $954,693 14,906,400
kWh
Electricity Demand $537,519 38,669
kW-mo/yr
Natural Gas $297,888 54,632
MMBtu
Waste Disposal Costs
Water Usage $174,445 58,995
Tgal
TOTAL YEARLY COSTS $1,964,545
RECOMMENDED SAVINGS* $544,473 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $407,900

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $1,449 $3,200 $1,449
22,643
kWh
- - -
02 2.4221: Install compressor air intakes in coolest locations $4,611 $4,700 $3,386
52,912
kWh
$1,225
-
kW-mo/yr
- -
03 2.6127: Maintain air filters by cleaning or replacement $1,085 $144 $1,053
16,463
kWh
$32
-
kW-mo/yr
- -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $874 $140 $642
10,025
kWh
$232
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,930 $12,076 $18,930
295,782
kWh
- - -
06 2.3212: Optimize plant power factor $1,106 $2,244 - $1,106
-
kW-mo/yr
- -
07 2.4113: Install motor voltage controller on lightly loaded motors $597 $580 $597
9,326
kWh
- - -
08 4.132: Purchase new equipment to reduce material use / cost $116,541 $552,315 $(-60,541.0)
(-945,964)
kWh
$(-21,870.0)
-
kW-mo/yr
- $198,952
09 2.2425: Use flue gases to heat process or service water $10,442 $18,650 - - $10,442
-
MMBtu
-
10 2.7144: Install spectral reflectors / delamp $1,954 $1,170 $1,282
20,030
kWh
$464
-
kW-mo/yr
- $208
11 2.9114: Use solar heat to make electricty $384,733 $2,868,753 $277,233
4,331,772
kWh
$107,500
-
kW-mo/yr
- -
12 2.7221: Lower temperature during the winter season and vice-versa $2,151 $600 $1,579
24,670
kWh
$572
-
kW-mo/yr
- -
TOTAL RECOMMENDED $544,473 $3,464,572 $245,610
3,837,659
kWh
$89,261
-
kW-mo/yr
$10,442
-
MMBtu
$199,160
TOTAL IMPLEMENTED $407,900 $2,886,997 $299,262
4,675,986
kWh
$108,638
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs