ITAC Assessment: MZ0309
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ITAC Assessment: MZ0309
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Assessment Year 2021
Principal Product Human edible poultry products & Protein ingredients for animal feeds
NAICS 311613: Rendering and Meat Byproduct Processing
SIC 2077: Animal and Marine Fats and Oils
Sales Range $100
M
to 500
M
# of Employees 790
Plant Area 370,000
ft2
Annual Production 1,000,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,970,607 58,816,318
kWh
Electricity Demand $1,350,393 109,922
kW-mo/yr
Natural Gas $3,335,372 2,627,054
MMBtu
TOTAL YEARLY COSTS $7,656,372
RECOMMENDED SAVINGS* $839,975 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $444,974

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $65,174 $960 - - $65,174
-
MMBtu
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $8,714 $960 $5,549
108,806
kWh
$3,165
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $41,876 $42,513 $41,876
812,103
kWh
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $11,649 $4,200 $7,960
156,079
kWh
$3,689
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $4,736 $4,920 $3,016
59,128
kWh
$1,720
-
kW-mo/yr
- -
06 2.3192: Use fossil fuel powered generator during peak demand periods $353,125 $770,000 $184,540
3,618,435
kWh
$182,752
-
kW-mo/yr
$(-4,167.0)
-
MMBtu
$(-10,000.0)
07 2.3212: Optimize plant power factor $354,701 $442,138 - $354,701
-
kW-mo/yr
- -
TOTAL RECOMMENDED $839,975 $1,265,691 $242,941
4,754,551
kWh
$546,027
-
kW-mo/yr
$61,007
-
MMBtu
$(-10,000.0)
TOTAL IMPLEMENTED $444,974 $453,178 $16,525
324,013
kWh
$363,275
-
kW-mo/yr
$65,174
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs