ITAC Assessment: MZ0293
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ITAC Assessment: MZ0293
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Assessment Year 2020
Principal Product plastic packaging and handling products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 250
Plant Area 227,000
ft2
Annual Production 1,640,000
pieces
Production Hrs. Annual 8,640
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,749,056 36,523,321
kWh
Electricity Demand $790,178 73,723
kW-mo/yr
Natural Gas $25,756 3,029
MMBtu
Waste Disposal Costs
Water Usage $35,291 129
Tgal
Water Disposal $36,360 129
Tgal
TOTAL YEARLY COSTS $2,636,641
RECOMMENDED SAVINGS* $431,660 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $410,868

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $5,827 $320 $4,444
92,800
kWh
$1,383
-
kW-mo/yr
- - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,246 $6,782 $3,246
67,780
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,924 $910 $6,830
142,662
kWh
$2,094
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $2,596 $4,100 $1,981
41,366
kWh
$615
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $63,762 $88,053 $38,842
809,222
kWh
$12,048
-
kW-mo/yr
- - $12,872
06 2.7135: Install occupancy sensors $230 $780 $230
4,797
kWh
- - - -
07 2.2628: Utilize a less expensive cooling method $7,010 $25,500 $7,010
146,376
kWh
- - - -
08 2.3212: Optimize plant power factor $328,879 $538,653 - $294,665
-
kW-mo/yr
$34,214 - -
09 2.2437: Recover waste heat from equipment $11,186 $28,360 - - - $11,186
-
MMBtu
-
TOTAL RECOMMENDED $431,660 $693,458 $62,583
1,305,003
kWh
$310,805
-
kW-mo/yr
$34,214 $11,186
-
MMBtu
$12,872
TOTAL IMPLEMENTED $410,868 $635,498 $53,592
1,117,261
kWh
$310,190
-
kW-mo/yr
$34,214 - $12,872
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs