ITAC Assessment: MZ0289
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ITAC Assessment: MZ0289
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Assessment Year 2020
Principal Product Vinyl Dipped Molding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 115
Plant Area 120,000
ft2
Annual Production 486,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $140,080 1,688,136
kWh
Electricity Demand $23,156 5,688
kW-mo/yr
Electricity Fees $1,272 -
Natural Gas $183,881 27,548
MMBtu
Waste Disposal Costs
Water Usage $1,914 288
Tgal
TOTAL YEARLY COSTS $350,303
RECOMMENDED SAVINGS* $19,930 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,033

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $4,779 $20,692 - - $4,779
-
MMBtu
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,636 $1,117 $3,542
42,686
kWh
$334
-
kW-mo/yr
- $(-240.0)
03 2.2515: Use optimum thickness insulation $3,128 $4,056 $2,858
34,438
kWh
$270
-
kW-mo/yr
- -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,651 $3,250 - $2,651
-
kW-mo/yr
- -
05 2.7135: Install occupancy sensors $2,151 $7,144 $1,965
23,684
kWh
$186
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $2,118 $270 $1,936
23,327
kWh
$182
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,467 $1,422 $1,341
16,159
kWh
$126
-
kW-mo/yr
- -
TOTAL RECOMMENDED $19,930 $37,951 $11,642
140,294
kWh
$3,749
-
kW-mo/yr
$4,779
-
MMBtu
$(-240.0)
TOTAL IMPLEMENTED $11,033 $12,587 $10,301
124,135
kWh
$972
-
kW-mo/yr
- $(-240.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs