ITAC Assessment: MZ0280
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ITAC Assessment: MZ0280
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Assessment Year 2019
Principal Product Plastic Injection/Blow Molding Parts
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3082: Unsupported Plastics Profile Shapes
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 200,000
ft2
Annual Production 10,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,091,051 17,200,800
kWh
Electricity Demand $96,085 33,682
kW-mo/yr
Electricity Fees $29,535 -
TOTAL YEARLY COSTS $1,216,671
RECOMMENDED SAVINGS* $127,357 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $24,867 $24,520 $19,785
312,067
kWh
$5,082
-
kW-mo/yr
- -
02 2.2515: Use optimum thickness insulation $23,499 $2,058 $23,499
370,645
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $18,503 $24,934 $16,634
262,356
kWh
$1,869
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,792 $2,148 $16,011
252,536
kWh
$1,029
-
kW-mo/yr
- $(-1,248.0)
05 2.7135: Install occupancy sensors $14,313 $9,858 $13,449
212,132
kWh
$864
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $9,016 $3,196 $8,472
133,630
kWh
$544
-
kW-mo/yr
- -
07 2.8123: Pay utility bills on time $5,205 - - - $5,205 -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,754 $3,520 - $4,754
-
kW-mo/yr
- -
09 2.7121: Utilize daylight whenever possible in lieu of artificial light $4,436 $8,160 $3,787
59,724
kWh
$649
-
kW-mo/yr
- -
10 2.4235: Remove or close off unneeded compressed air lines $3,747 $6,080 $2,980
46,998
kWh
$767
-
kW-mo/yr
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,072 $1,664 $1,947
30,712
kWh
$125
-
kW-mo/yr
- -
12 2.4221: Install compressor air intakes in coolest locations $1,153 $550 $1,085
17,113
kWh
$68
-
kW-mo/yr
- -
TOTAL RECOMMENDED $127,357 $86,688 $107,649
1,697,913
kWh
$15,751
-
kW-mo/yr
$5,205 $(-1,248.0)
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs