ITAC Assessment: MZ0279
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ITAC Assessment: MZ0279
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Assessment Year 2019
Principal Product Fabricare cleaning products
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $100
M
to 500
M
# of Employees 385
Plant Area 301,378
ft2
Annual Production 308,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $578,104 12,189,955
kWh
Natural Gas $68,629 20,654
MMBtu
Waste Disposal Costs
Water Usage $288,985 26,195,477
Tgal
Water Disposal $6,829 168
Tgal
TOTAL YEARLY COSTS $942,547
RECOMMENDED SAVINGS* $155,932 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $71,821

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4221: Install compressor air intakes in coolest locations $3,031 $4,700 $3,031
63,940
kWh
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $78,987 $1,980 $78,987
1,666,387
kWh
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $4,014 $640 $4,014
84,693
kWh
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $27,794 $6,252 $27,794
586,380
kWh
- -
05 2.2437: Recover waste heat from equipment $16,719 $14,400 - $16,719
-
MMBtu
-
06 2.2511: Insulate bare equipment $428 $1,464 - $428
-
MMBtu
-
07 2.7144: Install spectral reflectors / delamp $19,835 $25,600 $8,635
182,208
kWh
- $11,200
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,601 $220 $2,601
54,837
kWh
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,523 $1,080 $2,523
53,700
kWh
- -
TOTAL RECOMMENDED $155,932 $56,336 $127,585
2,692,145
kWh
$17,147
-
MMBtu
$11,200
TOTAL IMPLEMENTED $71,821 $53,056 $43,474
917,221
kWh
$17,147
-
MMBtu
$11,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs