ITAC Assessment: MZ0256
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ITAC Assessment: MZ0256
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Assessment Year 2018
Principal Product steel pressure tanks
NAICS 332420: Metal Tank (Heavy Gauge) Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 348
Plant Area 275,000
ft2
Annual Production 225,000
units
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $537,294 9,173,126
kWh
Electricity Demand $117,049 29,849
kW-mo/yr
Natural Gas $232,271 92,663
MMBtu
Waste Disposal Costs
Water Usage $14,921 2,470,818
Tgal
TOTAL YEARLY COSTS $901,535
RECOMMENDED SAVINGS* $40,897 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,906

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4221: Install compressor air intakes in coolest locations $8,331 $1,160 $6,284
106,517
kWh
$2,047
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $5,876 - $4,929
83,542
kWh
$947
-
kW-mo/yr
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,589 - $5,529
93,711
kWh
$1,060
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $799 $10,685 $671
11,356
kWh
$128
-
kW-mo/yr
- -
05 2.4227: Use compressor air filters $3,317 $7,200 $3,317
56,225
kWh
- - -
06 2.2414: Use waste heat from hot flue gases to preheat $5,110 $3,000 - - $5,110
-
MMBtu
-
07 2.3212: Optimize plant power factor $4,834 $26,380 - - - $4,834
08 2.9112: Use solar heat to heat water $6,041 $66,682 $6,041
100,684
kWh
- - -
TOTAL RECOMMENDED $40,897 $115,107 $26,771
452,035
kWh
$4,182
-
kW-mo/yr
$5,110
-
MMBtu
$4,834
TOTAL IMPLEMENTED $9,906 $7,200 $8,846
149,936
kWh
$1,060
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs