ITAC Assessment: MZ0247
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ITAC Assessment: MZ0247
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Assessment Year 2018
Principal Product Plastic
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 90,000
ft2
Annual Production 200,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $318,332 6,260,060
kWh
Electricity Demand $304,153 17,823
kW-mo/yr
Electricity Fees $15,802 -
TOTAL YEARLY COSTS $638,287
RECOMMENDED SAVINGS* $63,086 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,661

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $29,241 $3,340 - $29,241
-
kW-mo/yr
02 2.3212: Optimize plant power factor $13,764 $10,000 - $13,764
-
kW-mo/yr
03 2.7135: Install occupancy sensors $6,231 $2,346 $6,231
122,407
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,430 $4,900 $2,672
52,495
kWh
$1,758
-
kW-mo/yr
05 2.4239: Eliminate or reduce compressed air usage $3,573 $500 $2,173
42,696
kWh
$1,400
-
kW-mo/yr
06 2.4231: Reduce the pressure of compressed air to the minimum required $3,053 $170 $1,858
36,796
kWh
$1,195
-
kW-mo/yr
07 2.4221: Install compressor air intakes in coolest locations $2,794 $740 $1,702
33,444
kWh
$1,092
-
kW-mo/yr
TOTAL RECOMMENDED $63,086 $21,996 $14,636
287,838
kWh
$48,450
-
kW-mo/yr
TOTAL IMPLEMENTED $10,661 $7,246 $8,903
174,902
kWh
$1,758
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs