| Assessment Year | 2017 |
|---|---|
| Principal Product | Control Cables |
| NAICS | 335314: Relay and Industrial Control Manufacturing |
| SIC | 3625: Relays and Industrial Controls |
| Sales Range | $50 M to 100M |
| # of Employees | 178 |
| Plant Area |
13,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 2,040
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $143,251 | 2,780,736 |
kWh
|
$0.052 |
| Electricity Demand | $163,413 | 9,748 |
kW-mo/yr
|
$16.76 |
| Electricity Fees | $9,932 | - |
|
- |
| Natural Gas | $15,774 | 2,503 |
MMBtu
|
$6.30 |
| TOTAL YEARLY COSTS | $332,370 | |||
| RECOMMENDED SAVINGS* | $75,171 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,852 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,959 | $47,658 |
$9,113
176,947
kWh
|
$9,846
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $14,450 | $2,183 |
$10,036
194,872
kWh
|
$4,474
-
kW-mo/yr
|
- | $(-60.0) | |
| 03 | 2.3212: Optimize plant power factor | $13,572 | $12,250 | - |
$13,572
-
kW-mo/yr
|
- | - | |
| 04 | 2.8121: Apply for tax-free status for energy purchases | $7,371 | - | - | - | $7,371 | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $6,041 | $3,300 | - |
$6,041
-
kW-mo/yr
|
- | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,755 | $150 |
$2,597
50,536
kWh
|
$1,158
-
kW-mo/yr
|
- | - | |
| 07 | 2.6218: Turn off equipment when not in use | $3,321 | $1,300 |
$3,321
64,489
kWh
|
- | - | - | |
| 08 | 2.7135: Install occupancy sensors | $3,089 | $2,730 |
$1,191
21,847
kWh
|
$1,898
-
kW-mo/yr
|
- | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $2,202 | $500 |
$1,354
26,296
kWh
|
$848
-
kW-mo/yr
|
- | - | |
| 10 | 2.7134: Use photocell controls | $1,335 | $906 |
$411
7,542
kWh
|
$924
-
kW-mo/yr
|
- | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,076 | $250 |
$744
14,447
kWh
|
$332
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $75,171 | $71,227 |
$28,767
556,976
kWh
|
$39,093
-
kW-mo/yr
|
$7,371 | $(-60.0) | ||
| TOTAL IMPLEMENTED | $46,852 | $54,771 |
$28,356
549,434
kWh
|
$18,556
-
kW-mo/yr
|
- | $(-60.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs