ITAC Assessment: MZ0240
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ITAC Assessment: MZ0240
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Assessment Year 2017
Principal Product Chrome plated bars and tubes
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 180,000
ft2
Annual Production 15,000
units
Production Hrs. Annual 8,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $553,469 10,211,600
kWh
Electricity Demand $449,469 31,366
kW-mo/yr
Natural Gas $72,759 9,771
MMBtu
TOTAL YEARLY COSTS $1,075,697
RECOMMENDED SAVINGS* $163,451 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $162,645

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings
01 2.2437: Recover waste heat from equipment $7,020 $6,000 - - $7,020
-
MMBtu
-
02 2.7135: Install occupancy sensors $8,183 $2,100 $5,346
99,100
kWh
$2,837
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,206 $250 $5,206
96,404
kWh
- - -
04 2.4322: Use or replace with energy efficient substitutes $806 $5,500 $806
14,926
kWh
- - -
05 3.8124: Install floating covers on tanks of volatile materials to reduce evaporation $7,139 $5,400 - - $7,139
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $2,745 $1,160 $2,745
50,830
kWh
- - -
07 2.3192: Use fossil fuel powered generator during peak demand periods $119,328 $208,000 $207,360
3,840,000
kWh
$137,568
-
kW-mo/yr
- $(-225,600.0)
-
MMBtu
08 2.4133: Use most efficient type of electric motors $13,024 $70,500 $8,510
157,500
kWh
$4,514
-
kW-mo/yr
- -
TOTAL RECOMMENDED $163,451 $298,910 $229,973
4,258,760
kWh
$144,919
-
kW-mo/yr
$14,159
-
MMBtu
$(-225,600.0)
-
MMBtu
TOTAL IMPLEMENTED $162,645 $293,410 $229,167
4,243,834
kWh
$144,919
-
kW-mo/yr
$14,159
-
MMBtu
$(-225,600.0)
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs