Assessment Year | 2017 |
---|---|
Principal Product | Hot Forged and Heat-Treated Steel Grinding Balls |
NAICS | 332111: Iron and Steel Forging |
SIC | 3462: Iron and Steel Forgings |
Sales Range | $100 M to 500M |
# of Employees | 65 |
Plant Area |
137,000
ft2
|
Annual Production | 140,000
ton
|
Production Hrs. Annual | 6,120
hrs
|
Location (State) | Missouri |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $969,365 | 11,558,600 |
kWh
|
$0.084 |
Electricity Demand | $238,710 | 29,554 |
kW-mo/yr
|
$8.08 |
Natural Gas | $943,483 | 266,351 |
MMBtu
|
$3.54 |
TOTAL YEARLY COSTS | $2,151,558 | |||
RECOMMENDED SAVINGS* | $27,399 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $25,840 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|
01 | 2.1113: Reduce combustion air flow to optimum | $19,789 | $1,000 | - | - |
$19,842
-
MMBtu
|
$(-53.0) | |
02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,401 | $1,650 |
$2,919
34,835
kWh
|
$552
-
kW-mo/yr
|
- | $(-70.0) | |
03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,327 | $175 |
$1,957
23,353
kWh
|
$370
-
kW-mo/yr
|
- | - | |
04 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $1,559 | $846 | - | - |
$1,559
-
MMBtu
|
- | |
05 | 2.7135: Install occupancy sensors | $323 | $746 |
$250
2,977
kWh
|
$73
-
kW-mo/yr
|
- | - | |
TOTAL RECOMMENDED | $27,399 | $4,417 |
$5,126
61,165
kWh
|
$995
-
kW-mo/yr
|
$21,401
-
MMBtu
|
$(-123.0) | ||
TOTAL IMPLEMENTED | $25,840 | $3,571 |
$5,126
61,165
kWh
|
$995
-
kW-mo/yr
|
$19,842
-
MMBtu
|
$(-123.0) |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs