ITAC Assessment: MZ0236
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ITAC Assessment: MZ0236
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Assessment Year 2017
Principal Product Hot Forged and Heat-Treated Steel Grinding Balls
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $100
M
to 500
M
# of Employees 65
Plant Area 137,000
ft2
Annual Production 140,000
ton
Production Hrs. Annual 6,120
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $969,365 11,558,600
kWh
Electricity Demand $238,710 29,554
kW-mo/yr
Natural Gas $943,483 266,351
MMBtu
TOTAL YEARLY COSTS $2,151,558
RECOMMENDED SAVINGS* $27,399 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,840

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.1113: Reduce combustion air flow to optimum $19,789 $1,000 - - $19,842
-
MMBtu
$(-53.0)
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,401 $1,650 $2,919
34,835
kWh
$552
-
kW-mo/yr
- $(-70.0)
03 2.4231: Reduce the pressure of compressed air to the minimum required $2,327 $175 $1,957
23,353
kWh
$370
-
kW-mo/yr
- -
04 2.1131: Repair faulty insulation in furnaces, boilers, etc $1,559 $846 - - $1,559
-
MMBtu
-
05 2.7135: Install occupancy sensors $323 $746 $250
2,977
kWh
$73
-
kW-mo/yr
- -
TOTAL RECOMMENDED $27,399 $4,417 $5,126
61,165
kWh
$995
-
kW-mo/yr
$21,401
-
MMBtu
$(-123.0)
TOTAL IMPLEMENTED $25,840 $3,571 $5,126
61,165
kWh
$995
-
kW-mo/yr
$19,842
-
MMBtu
$(-123.0)
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs