ITAC Assessment: MZ0235
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ITAC Assessment: MZ0235
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Assessment Year 2017
Principal Product Plastic Bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 96,562
ft2
Annual Production 80,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $174,472 4,588,800
kWh
Electricity Demand $274,340 12,492
kW-mo/yr
Electricity Fees $1,272 -
TOTAL YEARLY COSTS $450,084
RECOMMENDED SAVINGS* $50,137 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,977

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $23,631 $11,250 - $23,631
-
kW-mo/yr
- -
02 2.8121: Apply for tax-free status for energy purchases $10,618 $5,000 - - $10,618 -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,672 $13,565 $3,158
83,114
kWh
$3,514
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,101 $1,623 $1,971
51,857
kWh
$2,190
-
kW-mo/yr
- $(-60.0)
05 2.4221: Install compressor air intakes in coolest locations $2,640 $1,000 $1,250
32,911
kWh
$1,390
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $941 $2,999 $238
6,262
kWh
$703
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $933 $300 $442
11,619
kWh
$491
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $601 $1,362 $381
10,034
kWh
$220
-
kW-mo/yr
- -
TOTAL RECOMMENDED $50,137 $37,099 $7,440
195,797
kWh
$32,139
-
kW-mo/yr
$10,618 $(-60.0)
TOTAL IMPLEMENTED $37,977 $27,738 $6,821
179,501
kWh
$31,216
-
kW-mo/yr
- $(-60.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs