ITAC Assessment: MZ0209
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ITAC Assessment: MZ0209
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Assessment Year 2016
Principal Product polystyrene blocks
NAICS 326140: Polystyrene Foam Product Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $5
M
to 10
M
# of Employees 47
Plant Area 72,000
ft2
Annual Production 50,000
ton
Production Hrs. Annual 8,250
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $52,201 580,020
kWh
Natural Gas $81,346 11,621
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,615 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,492

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $1,662 $800 $1,662
18,464
kWh
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $11,883 $14,300 $11,883
132,031
kWh
-
03 2.4221: Install compressor air intakes in coolest locations $905 $1,000 $905
10,054
kWh
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,076 $960 $2,076
23,072
kWh
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,447 $1,500 $1,447
16,080
kWh
-
06 2.2437: Recover waste heat from equipment $553 - $553
6,145
kWh
-
07 2.2511: Insulate bare equipment $1,426 - - $1,426
-
MMBtu
08 2.7243: Improve air circulation with destratification fans / other methods $6,461 $4,950 $(-965.0)
(-10,725)
kWh
$7,426
-
MMBtu
09 2.7135: Install occupancy sensors $902 $560 $902
10,032
kWh
-
10 2.2121: Increase amount of condensate returned $6,300 $5,000 - $6,300
-
MMBtu
TOTAL RECOMMENDED $33,615 $29,070 $18,463
205,153
kWh
$15,152
-
MMBtu
TOTAL IMPLEMENTED $23,492 $21,820 $15,766
175,189
kWh
$7,726
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs