ITAC Assessment: MZ0190
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ITAC Assessment: MZ0190
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Assessment Year 2015
Principal Product tires
NAICS 326211: Tire Manufacturing (except Retreading)
SIC 3011: Tires and Inner Tubes
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 380,000
ft2
Annual Production 325,000
pieces
Production Hrs. Annual 5,700
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $160,475 1,628,592
kWh
Electricity Demand $70,616 14,120
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $86,306 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,483

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.2314: Replace heat treating oven with more efficient unit $36,633 $120,000 $35,553
360,810
kWh
$1,080
-
kW-mo/yr
-
02 4.512: Condense operation into one building $12,608 - $11,393
115,625
kWh
$1,215
-
kW-mo/yr
-
03 4.122: Develop standard procedures to improve internal yields $20,868 $40,000 $17,027
172,800
kWh
$3,201
-
kW-mo/yr
$640
04 2.4221: Install compressor air intakes in coolest locations $2,095 $3,500 $1,895
19,236
kWh
$200
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $3,663 $1,500 $3,663
37,220
kWh
- -
06 3.1161: Eliminate/reduce an operation $928 - $838
8,504
kWh
$90
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,483 $860 $3,148
31,945
kWh
$335
-
kW-mo/yr
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $6,028 $1,500 $6,028
61,172
kWh
- -
TOTAL RECOMMENDED $86,306 $167,360 $79,545
807,312
kWh
$6,121
-
kW-mo/yr
$640
TOTAL IMPLEMENTED $3,483 $860 $3,148
31,945
kWh
$335
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs