ITAC Assessment: MZ0164
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ITAC Assessment: MZ0164
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Assessment Year 2014
Principal Product shelving, closets
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 2542: Office and Store Fixtures, Partitions, Shelving, and Lockers, Except Wood
Sales Range $100
M
to 500
M
# of Employees 550
Plant Area 708,300
ft2
Annual Production 9,000,000
pieces
Production Hrs. Annual 4,800
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $541,002 12,622,200
kWh
Electricity Demand $672,180 43,102
kW-mo/yr
Natural Gas $362,016 90,504
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $408,983 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $407,239

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $188,887 - - $188,887
-
kW-mo/yr
-
02 2.2511: Insulate bare equipment $1,744 $1,500 - - $1,744
-
MMBtu
03 2.6212: Turn off equipment during breaks, reduce operating time $71,454 - $71,454
1,665,600
kWh
- -
04 2.4224: Upgrade controls on compressors $24,203 $100,000 $24,203
564,172
kWh
- -
05 2.4221: Install compressor air intakes in coolest locations $13,593 $6,500 $7,121
166,002
kWh
$6,472
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,200 $1,430 $2,724
63,496
kWh
$2,476
-
kW-mo/yr
-
07 2.4239: Eliminate or reduce compressed air usage $47,302 $25,000 $24,783
577,689
kWh
$22,519
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $56,600 $384,000 $29,652
691,200
kWh
$26,948
-
kW-mo/yr
-
TOTAL RECOMMENDED $408,983 $518,430 $159,937
3,728,159
kWh
$247,302
-
kW-mo/yr
$1,744
-
MMBtu
TOTAL IMPLEMENTED $407,239 $516,930 $159,937
3,728,159
kWh
$247,302
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs