ITAC Assessment: MZ0160
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ITAC Assessment: MZ0160
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Assessment Year 2014
Principal Product Water-based latex
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $100
M
to 500
M
# of Employees 51
Plant Area 180,000
ft2
Annual Production 180,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $323,777 5,553,636
kWh
Electricity Demand $92,112 8,847
kW-mo/yr
Natural Gas $417,377 74,166
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $170,271 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,019

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $27,719 $74,400 $22,086
378,840
kWh
$5,633
-
kW-mo/yr
-
02 2.2414: Use waste heat from hot flue gases to preheat $7,000 $15,000 - - $7,000
-
MMBtu
03 2.1224: Replace boiler $32,000 $65,000 - - $32,000
-
MMBtu
04 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $47,644 $117,000 $37,953
651,000
kWh
$9,691
-
kW-mo/yr
-
05 2.7425: Clean or color roof to reduce solar load $13,436 $24,000 $906
15,545
kWh
- $12,530
-
MMBtu
06 3.1161: Eliminate/reduce an operation $7,727 - $6,556
112,500
kWh
$1,171
-
kW-mo/yr
-
07 2.2437: Recover waste heat from equipment $3,778 $7,000 - - $3,778
-
MMBtu
08 2.4221: Install compressor air intakes in coolest locations $13,300 $5,000 $10,593
181,691
kWh
$2,707
-
kW-mo/yr
-
09 2.7221: Lower temperature during the winter season and vice-versa $6,495 - $2,217
38,020
kWh
$593
-
kW-mo/yr
$3,685
-
MMBtu
10 2.7442: Keep doors and windows shut when not on use $11,172 $24,000 - - $11,172
-
MMBtu
TOTAL RECOMMENDED $170,271 $331,400 $80,311
1,377,596
kWh
$19,795
-
kW-mo/yr
$70,165
-
MMBtu
TOTAL IMPLEMENTED $41,019 $79,400 $32,679
560,531
kWh
$8,340
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs