ITAC Assessment: MZ0152
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ITAC Assessment: MZ0152
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Assessment Year 2014
Principal Product Al Die Castings
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $50
M
to 100
M
# of Employees 280
Plant Area 140,000
ft2
Annual Production 35,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,843,344 36,144,000
kWh
Electricity Demand $623,460 83,128
kW-mo/yr
Natural Gas $130,151 23,826
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,579 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,928

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,003 $9,000 $4,120
82,404
kWh
$883
-
kW-mo/yr
-
02 2.7132: Install timers on light switches in little used areas $833 $690 $833
16,654
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $14,092 $1,160 $11,605
232,099
kWh
$2,487
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $1,587 $1,600 - - $1,587
-
MMBtu
05 2.2511: Insulate bare equipment $9,287 $9,958 - - $9,287
-
MMBtu
06 2.4239: Eliminate or reduce compressed air usage $39,777 $37,700 $5,192
103,843
kWh
$34,585
-
kW-mo/yr
-
TOTAL RECOMMENDED $70,579 $60,108 $21,750
435,000
kWh
$37,955
-
kW-mo/yr
$10,874
-
MMBtu
TOTAL IMPLEMENTED $19,928 $10,850 $16,558
331,157
kWh
$3,370
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs