| Assessment Year | 2009 |
|---|---|
| Principal Product | speciality bricks for iron foundries |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 62 |
| Plant Area |
275,000
ft2
|
| Annual Production | 12,000,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $477,610 | 5,552,400 |
kWh
|
$0.086 |
| Electricity Demand | $64,284 | 15,773 |
kW-mo/yr
|
$4.08 |
| Natural Gas | $1,612,939 | 173,248 |
MMBtu
|
$9.31 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $378,468 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $172,785 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $54,631 | $54,630 |
$51,300
596,520
kWh
|
$3,331
-
kW-mo/yr
|
- | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,025 | $14,100 |
$11,869
138,022
kWh
|
$1,156
-
kW-mo/yr
|
- | |
| 03 | 2.7135: Install occupancy sensors | $18,406 | $1,380 |
$18,406
214,024
kWh
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $53,749 | $1,300 |
$50,378
585,797
kWh
|
$3,371
-
kW-mo/yr
|
- | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $10,771 | - |
$10,771
125,253
kWh
|
- | - | |
| 06 | 2.4112: Install soft-start to eliminate nuisance trips | $8,620 | $1,800 | - |
$8,620
-
kW-mo/yr
|
- | |
| 07 | 2.2437: Recover waste heat from equipment | $205,683 | $30,000 | - | - |
$205,683
-
MMBtu
|
|
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,483 | - |
$3,483
36,908
kWh
|
- | - | |
| 09 | 2.4224: Upgrade controls on compressors | $10,100 | $8,000 |
$10,100
113,483
kWh
|
- | - | |
| TOTAL RECOMMENDED | $378,468 | $111,210 |
$156,307
1,810,007
kWh
|
$16,478
-
kW-mo/yr
|
$205,683
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $172,785 | $81,210 |
$156,307
1,810,007
kWh
|
$16,478
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs