ITAC Assessment: MZ0136
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ITAC Assessment: MZ0136
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Assessment Year 2014
Principal Product hot dogs
NAICS 311119: Other Animal Food Manufacturing
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $100
M
to 500
M
# of Employees 165
Plant Area 184,000
ft2
Annual Production 1,500,000,000
pieces
Production Hrs. Annual 7,300
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,304,280 25,026,393
kWh
Natural Gas $1,231,241 203,982
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $139,639 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,227

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $16,626 $290 $16,626
184,729
kWh
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $672 $1,600 $672
6,336
kWh
-
03 2.6127: Maintain air filters by cleaning or replacement $282 $50 $282
3,131
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $17,785 $18,300 $17,785
197,608
kWh
-
05 2.7135: Install occupancy sensors $16,863 $910 $16,863
187,362
kWh
-
06 2.4239: Eliminate or reduce compressed air usage $13,112 $2,840 $13,112
145,690
kWh
-
07 2.2622: Replace existing chiller with high efficiency model $13,943 $63,000 $13,943
154,921
kWh
-
08 2.2136: Install / repair insulation on steam lines $44,793 $7,900 - $44,793
-
MMBtu
09 2.4231: Reduce the pressure of compressed air to the minimum required $15,564 - $15,564
172,936
kWh
-
TOTAL RECOMMENDED $139,639 $94,890 $94,846
1,052,713
kWh
$44,793
-
MMBtu
TOTAL IMPLEMENTED $52,227 $21,150 $52,227
579,165
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs