ITAC Assessment: MZ0135
ITAC logo
ITAC Assessment: MZ0135
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2014
Principal Product Injection Molded Plastic Components
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 115
Plant Area 132,000
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $507,700 7,855,100
kWh
Electricity Demand $40,939 17,866
kW-mo/yr
Electricity Fees $11,164 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $233,607 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $119,902

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $106,262 $234,417 $99,355
1,538,001
kWh
$6,907
-
kW-mo/yr
-
02 2.6218: Turn off equipment when not in use $89,370 $25,944 $83,560
1,293,498
kWh
$5,810
-
kW-mo/yr
-
03 2.2511: Insulate bare equipment $27,410 $1,821 $25,628
396,722
kWh
$1,782
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $4,968 $1,420 $4,645
71,907
kWh
$323
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,434 $1,174 $2,330
36,068
kWh
$163
-
kW-mo/yr
$(-59.0)
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,201 $2,376 $1,123
17,388
kWh
$78
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $722 $1,436 $675
10,454
kWh
$47
-
kW-mo/yr
-
08 2.4239: Eliminate or reduce compressed air usage $688 $200 $642
9,932
kWh
$46
-
kW-mo/yr
-
09 2.4221: Install compressor air intakes in coolest locations $552 $409 $515
7,972
kWh
$37
-
kW-mo/yr
-
TOTAL RECOMMENDED $233,607 $269,197 $218,473
3,381,942
kWh
$15,193
-
kW-mo/yr
$(-59.0)
TOTAL IMPLEMENTED $119,902 $29,139 $112,160
1,736,220
kWh
$7,801
-
kW-mo/yr
$(-59.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs