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ITAC Assessment: MZ0133
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ITAC Assessment: MZ0133
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Missouri-Columbia University of Missouri-Columbia
Assessment Year 2013
Principal Product Plastic Injection Molding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 155
Plant Area 321,607
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,112,057 27,892,064
kWh
Electricity Demand $787,459 62,972
kW-mo/yr
Electricity Fees $38,530 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $290,048 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $249,561

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $109,110 $85,800 $75,835
1,900,110
kWh
$33,275
-
kW-mo/yr
- -
02 2.8112: Combine utility meters $40,487 $25,000 - $40,487
-
kW-mo/yr
- -
03 2.3212: Optimize plant power factor $34,640 $92,500 - - $34,640 -
04 2.2511: Insulate bare equipment $25,086 $2,277 $17,436
436,990
kWh
$7,650
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,736 $26,800 $8,161
204,530
kWh
$3,575
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,288 $24,000 $2,984
74,768
kWh
$1,304
-
kW-mo/yr
- -
07 2.6218: Turn off equipment when not in use $3,432 $50 $2,382
59,706
kWh
$1,050
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,740 $1,325 $2,040
51,134
kWh
$900
-
kW-mo/yr
- $(-200.0)
09 2.4221: Install compressor air intakes in coolest locations $2,335 $490 $1,622
40,651
kWh
$713
-
kW-mo/yr
- -
10 2.4231: Reduce the pressure of compressed air to the minimum required $915 $1,050 $636
15,931
kWh
$279
-
kW-mo/yr
- -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $55,279 $350,000 $38,421
962,928
kWh
$16,858
-
kW-mo/yr
- -
TOTAL RECOMMENDED $290,048 $609,292 $149,517
3,746,748
kWh
$106,091
-
kW-mo/yr
$34,640 $(-200.0)
TOTAL IMPLEMENTED $249,561 $584,292 $149,517
3,746,748
kWh
$65,604
-
kW-mo/yr
$34,640 $(-200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs