ITAC Assessment: MZ0132
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ITAC Assessment: MZ0132
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Assessment Year 2013
Principal Product Beverages
NAICS 311422: Specialty Canning
SIC 2032: Canned Specialties
Sales Range $100
M
to 500
M
# of Employees 170
Plant Area 232,000
ft2
Annual Production 288,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $541,778 13,498,824
kWh
Electricity Demand $392,682 32,771
kW-mo/yr
Natural Gas $848,410 209,127
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,704 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,542

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1212: Operate boilers on high fire setting $67,232 $111,000 - - $67,232
-
MMBtu
- - - -
02 2.2121: Increase amount of condensate returned $28,581 $40,000 - - $22,184
-
MMBtu
- $2,340
-
gal
- $4,057
03 2.2437: Recover waste heat from equipment $28,256 $4,000 - - $28,256
-
MMBtu
- - - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,620 $3,100 $5,404
134,762
kWh
$2,216
-
kW-mo/yr
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,108 $1,630 $4,445
111,129
kWh
$2,663
-
kW-mo/yr
- - - - -
06 2.2437: Recover waste heat from equipment $5,895 $2,000 - - $5,895
-
MMBtu
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $5,152 $12,430 $3,223
80,362
kWh
$1,929
-
kW-mo/yr
- - - - -
08 2.1241: Reduce excessive boiler blowdown $4,877 $2,600 - - $3,393
-
MMBtu
$1,287
-
Tgal
$197
-
gal
- -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,603 $3,100 $2,561
63,896
kWh
$1,042
-
kW-mo/yr
- - - - -
10 2.4221: Install compressor air intakes in coolest locations $3,050 $925 $1,912
47,687
kWh
$1,138
-
kW-mo/yr
- - - - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $2,911 $1,030 $1,821
45,534
kWh
$1,090
-
kW-mo/yr
- - - - -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,198 - $1,306
32,564
kWh
$892
-
kW-mo/yr
- - - - -
13 2.7135: Install occupancy sensors $1,565 $640 $978
24,391
kWh
$587
-
kW-mo/yr
- - - - -
14 2.1131: Repair faulty insulation in furnaces, boilers, etc $865 $635 - - $865
-
MMBtu
- - - -
15 2.1233: Analyze flue gas for proper air/fuel ratio $791 $1,000 - - $881
-
MMBtu
- - $(-90.0) -
TOTAL RECOMMENDED $169,704 $184,090 $21,650
540,325
kWh
$11,557
-
kW-mo/yr
$128,706
-
MMBtu
$1,287
-
Tgal
$2,537
-
gal
$(-90.0) $4,057
TOTAL IMPLEMENTED $52,542 $62,035 $11,207
279,778
kWh
$6,221
-
kW-mo/yr
$27,323
-
MMBtu
$1,287
-
Tgal
$2,537
-
gal
$(-90.0) $4,057
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs