| Assessment Year | 1998 |
|---|---|
| Principal Product | Ductile Iron Castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $1 M to 5M |
| # of Employees | 60 |
| Plant Area |
40,400
ft2
|
| Annual Production | 1,200
ton
|
| Production Hrs. Annual | 4,498
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $126,686 | 4,477,140 |
kWh
|
$0.028 |
| Electricity Demand | $104,604 | 19,745 |
kW-mo/yr
|
$5.30 |
| Electricity Fees | $7,790 | - |
|
- |
| Natural Gas | $64,933 | 14,356 |
MMBtu
|
$4.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $52,250 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $16,061 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $11,925 | $16,000 |
$515
18,757
kWh
|
$81
-
kW-mo/yr
|
$11,329
-
MMBtu
|
- | - | |
| 02 | 2.2437: Recover waste heat from equipment | $8,030 | $1,000 | - | - |
$8,030
-
MMBtu
|
- | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $1,993 | $4,850 |
$1,451
51,290
kWh
|
$542
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $1,196 | $500 |
$920
32,532
kWh
|
$276
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $638 | $550 |
$463
16,413
kWh
|
$175
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $309 | $294 |
$225
7,913
kWh
|
$84
-
kW-mo/yr
|
- | - | - | |
| 07 | 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) | $22,180 | $14,000 | - | - | - |
$22,180
-
lb
|
- | |
| 08 | 3.5316: Contract a wood pallet recycling company | $1,494 | $240 | - | - | - |
$1,494
-
lb
|
- | |
| 09 | 4.122: Develop standard procedures to improve internal yields | $3,335 | $1,200 | - | - | - | - | $3,335 | |
| 10 | 4.122: Develop standard procedures to improve internal yields | $1,150 | $400 | - | - | - | - | $1,150 | |
| TOTAL RECOMMENDED | $52,250 | $39,034 |
$3,574
126,905
kWh
|
$1,158
-
kW-mo/yr
|
$19,359
-
MMBtu
|
$23,674
-
lb
|
$4,485 | ||
| TOTAL IMPLEMENTED | $16,061 | $22,194 |
$3,574
126,905
kWh
|
$1,158
-
kW-mo/yr
|
$11,329
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs