ITAC Assessment: MZ0127
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ITAC Assessment: MZ0127
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Assessment Year 2013
Principal Product shampoo, personal care products
NAICS 325620: Toilet Preparation Manufacturing
SIC 2844: Perfumes, Cosmetics, and Other Toilet Preparations
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 600,000
ft2
Annual Production 459,173,064
pieces
Production Hrs. Annual 8,520
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,393,003 23,623,200
kWh
Electricity Demand $120 12
kW-mo/yr
Natural Gas $183,557 96,634
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $242,550 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $100,799

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7111: Reduce illumination to minimum necessary levels $0.0 - $0.0
1
kWh
- - -
02 2.7135: Install occupancy sensors $13,741 $16,000 $13,741
232,900
kWh
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $57,890 $57,890 $46,734
792,104
kWh
$11,156
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,446 $1,300 $5,204
88,214
kWh
$1,242
-
kW-mo/yr
- -
05 2.7221: Lower temperature during the winter season and vice-versa $5,595 - $2,606
44,166
kWh
$605
-
kW-mo/yr
$2,384
-
MMBtu
-
06 2.4221: Install compressor air intakes in coolest locations $17,597 $8,000 $14,219
241,004
kWh
$3,378
-
kW-mo/yr
- -
07 2.2437: Recover waste heat from equipment $3,278 $4,500 - - $3,278
-
MMBtu
-
08 2.2692: Use outside cold water source as a supply of cooling water $55,500 $650,000 $12,000
203,390
kWh
$6,000
-
kW-mo/yr
$37,500
-
MMBtu
-
09 2.1233: Analyze flue gas for proper air/fuel ratio $0.0 - - - - $0.0
10 2.2414: Use waste heat from hot flue gases to preheat $9,000 - - - $9,000
-
MMBtu
-
11 2.2113: Repair or replace steam traps $12,000 - - - $12,000
-
MMBtu
-
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $38,737 $28,800 $38,737
656,554
kWh
- - -
13 2.4133: Use most efficient type of electric motors $22,766 $60,580 $18,307
310,289
kWh
$4,459
-
kW-mo/yr
- -
TOTAL RECOMMENDED $242,550 $827,070 $151,548
2,568,622
kWh
$26,840
-
kW-mo/yr
$64,162
-
MMBtu
$0.0
TOTAL IMPLEMENTED $100,799 $58,600 $71,901
1,218,673
kWh
$4,620
-
kW-mo/yr
$24,278
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs