| Assessment Year | 2004 |
|---|---|
| Principal Product | photo, pharmaceutical and good grade gelatine |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 72 |
| Plant Area |
200,000
ft2
|
| Annual Production | 8,200,000
lb
|
| Production Hrs. Annual | 8,592
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $344,743 | 10,483,713 |
kWh
|
$0.033 |
| Electricity Demand | $144,617 | 17,426 |
kW-mo/yr
|
$8.30 |
| Electricity Fees | $174,683 | - |
|
- |
| Natural Gas | $1,401,734 | 244,220 |
MMBtu
|
$5.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $732,921 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $304,849 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2127: Flash condensate to produce lower pressure steam | $210,887 | $2,078 | - | - |
$195,613
-
MMBtu
|
- | - | - |
$15,274
-
Tgal
|
|
| 02 | 2.2191: Substitute hot process fluids for steam | $135,849 | $18,578 | - | - |
$135,849
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $216,557 | $4,311 |
$(-1,998.0)
(-45,402)
kWh
|
$(-523.0)
-
kW-mo/yr
|
$215,411
-
MMBtu
|
- | - | $3,667 | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $43,578 | $6,900 | - | - |
$43,578
-
MMBtu
|
- | - | - | - | |
| 05 | 2.3321: Use steam pressure reduction to generate power | $53,985 | $1,560 |
$39,949
1,997,265
kWh
|
$22,709
-
kW-mo/yr
|
- | $(-8,673.0) | - | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $14,571 | $8,465 |
$(-4,266.0)
(-96,947)
kWh
|
$(-1,104.0)
-
kW-mo/yr
|
$19,941
-
MMBtu
|
- | - | - | - | |
| 07 | 2.2511: Insulate bare equipment | $28,383 | $56,925 | - | - |
$28,383
-
MMBtu
|
- | - | - | - | |
| 08 | 2.6231: Utilize controls to operate equipment only when needed | $4,114 | $609,500 |
$2,280
51,822
kWh
|
$1,834
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $14,613 | $104,650 |
$11,566
262,859
kWh
|
$3,047
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $1,168 | $79,350 |
$924
21,024
kWh
|
$244
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.7141: Lower light fixtures in high ceiling areas | $8,624 | $332,143 |
$5,401
122,646
kWh
|
$1,795
-
kW-mo/yr
|
- | - | $859 | $569 | - | |
| 12 | 2.7141: Lower light fixtures in high ceiling areas | $592 | $174,800 |
$255
5,125
kWh
|
$59
-
kW-mo/yr
|
- | - | $114 | $164 | - | |
| TOTAL RECOMMENDED | $732,921 | $1,399,260 |
$54,111
2,318,392
kWh
|
$28,061
-
kW-mo/yr
|
$638,775
-
MMBtu
|
$(-8,673.0) | $973 | $4,400 |
$15,274
-
Tgal
|
||
| TOTAL IMPLEMENTED | $304,849 | $330,751 |
$(-5,085.0)
(-116,200)
kWh
|
$(-1,324.0)
-
kW-mo/yr
|
$307,313
-
MMBtu
|
- | $114 | $3,831 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs