ITAC Assessment: MZ0122
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ITAC Assessment: MZ0122
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Assessment Year 2013
Principal Product Milk Cartons
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 100,000
ft2
Annual Production 45,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $114,856 3,819,600
kWh
Electricity Demand $57,509 10,013
kW-mo/yr
Natural Gas $79,136 9,892
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,807 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,867

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2511: Insulate bare equipment $21,142 $3,276 $5,164
171,747
kWh
$1,914
-
kW-mo/yr
$14,064
-
MMBtu
-
02 2.1321: Replace fossil fuel equipment with electrical equipment $5,133 $21,200 $1,569
52,184
kWh
$580
-
kW-mo/yr
$2,984
-
MMBtu
-
03 2.1113: Reduce combustion air flow to optimum $3,627 $1,000 - - $3,960
-
MMBtu
$(-333.0)
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,176 $4,981 $2,201
73,193
kWh
$975
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,872 $1,308 $2,310
76,808
kWh
$858
-
kW-mo/yr
- $(-296.0)
06 2.7135: Install occupancy sensors $1,742 $1,240 $1,271
42,264
kWh
$471
-
kW-mo/yr
- -
07 2.4221: Install compressor air intakes in coolest locations $1,732 $281 $1,262
41,964
kWh
$470
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $807 $37 $587
19,517
kWh
$220
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $576 $500 $419
13,936
kWh
$157
-
kW-mo/yr
- -
TOTAL RECOMMENDED $40,807 $33,823 $14,783
491,613
kWh
$5,645
-
kW-mo/yr
$21,008
-
MMBtu
$(-629.0)
TOTAL IMPLEMENTED $34,867 $12,586 $12,627
419,912
kWh
$4,845
-
kW-mo/yr
$18,024
-
MMBtu
$(-629.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs