ITAC Assessment: MZ0118
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ITAC Assessment: MZ0118
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Assessment Year 2013
Principal Product molds and dies
NAICS 331511: Iron Foundries
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 46,280
ft2
Annual Production 600
pieces
Production Hrs. Annual 5,187
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $127,935 1,974,900
kWh
Electricity Demand $12,321 4,584
kW-mo/yr
Natural Gas $2,688 273
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,658 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,152

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $10,135 $24,628 $9,247
142,694
kWh
$888
-
kW-mo/yr
02 2.7135: Install occupancy sensors $3,261 $1,020 $3,261
50,326
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,880 $950 $3,540
54,630
kWh
$340
-
kW-mo/yr
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,699 - $2,470
38,124
kWh
$229
-
kW-mo/yr
05 2.2692: Use outside cold water source as a supply of cooling water $10,146 $59,000 $9,254
142,861
kWh
$892
-
kW-mo/yr
06 2.7221: Lower temperature during the winter season and vice-versa $2,418 - $2,119
32,705
kWh
$299
-
kW-mo/yr
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,099 - - $3,099
-
kW-mo/yr
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $247 $100 $226
3,483
kWh
$21
-
kW-mo/yr
09 2.6218: Turn off equipment when not in use $50 - $45
689
kWh
$5
-
kW-mo/yr
10 2.6218: Turn off equipment when not in use $21 $60 $18
285
kWh
$3
-
kW-mo/yr
11 2.4223: Install direct acting units in place of compressed air pressure system in safety system $702 $9,752 $651
10,046
kWh
$51
-
kW-mo/yr
TOTAL RECOMMENDED $36,658 $95,510 $30,831
475,843
kWh
$5,827
-
kW-mo/yr
TOTAL IMPLEMENTED $20,152 $35,490 $18,316
282,656
kWh
$1,836
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs